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Devices & Process LibraryMax Hernndez

Marzo 14, 2013

Audio:

-

01-800 062-0000

Cdigo Part. 0104136

Clave Webex:

IndGo2013


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DDDDevices and

PPPProcess

Schneider Electric 2- Division - Name Date

LLLLibrary


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Device & Process Library Objectives

Implement process, regardless

its nature:Continuous

Batch


Hybrid (the more common)

Serve all markets:

Process: WWW, Food & Beverage,Chemical, Cement, Power, etc.

Infrastructures: airports, tunnels,building, water distribution, etc.


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DPL UVP and Benefits

Unique Value Proposition

Standardize Process Control Operating modes

Benefits

Reduce en ineerin effort


Improve operability

Reduce training effort

Simplify maintenance

Selling against

Siemens PCS7


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Device & Process Library (DPL)

Library for diverse segments in

process industry Large number of supported

Schneider Devices, e.g. Sepam,ATV, Tesys etc.

No special industry focus


FunctionsSchneider Devices

Signal Conditioning

Motors, Valves & Actuators

Regulation and Control

BenefitsStrong in device support

Modular approach


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Scope DPL


Scope oftheDeviceandProcessLibrary


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DPL offer

stem

Citect - Supervision (Vijeo Citect)

Devices Process Diagnostic


D

PLControls

Unity - Control (Unity)

Comms Devices Process Diagnostic

Devices Process DiagnosticCommunication


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Libraries abstraction layers

Process

AuxiliarySignal conditioning Devices Regulation Sequential

CAL

FUNCTIONAL


Modbus CanOpenEthernet

Communications

Energy SafetyStarters

Devices

Drives Motion Processor

Diagnostic

SERVICES

TECHNOLOGI


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Process Library Signal Conditioning

AINPUT, AINPUT1, AOUTPUT, DINPUT, DOUTPUT.

ON/OFF Devices

DEVCTL, DEVLP, DEVMNT, MOTOR2.

Motorized Valves

MVALVE, MVALVED.

Control and Hand Valves

CVALVE, HVALVE.

Speed Driven Devices


.

Regulation

PIDCTL, ARAMP, ASELECT, ASELECT1, ALINEAR,

RATIOCTL, LDLGCTL, IMCTL, PWMCTL, SPLRGCTL,

PIDMUX.

ON/OFF Control

STEP3CTL.

Sequential Control

SEQCTL1 (and auxiliary blocks).

Auxiliary Blocks

AALARM, ACALC, DCALC, CONDSUM, CONDSUM1,MSGBOX.


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Device LibrariesCommunications

Ethernet (Modbus TCP), CANopen, Modbus.

Modbus TCP to Modbus and CANopen a Advantys STB/RTP) Gateways.

Communication statistics.Motor Controllers and Starters

Tesys U y Tesys T


ATV31, ATV61 y ATV71.

Progressive StartersATS48.

Power MetersPM710 y PM800.

Electrical Network ProtectionSEPAM20, SEPAM40 y SEPAM80

Servo Drives Lexium05 e Icla.


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Other Resources

System Diagnosis Library

Controllers and Supervision nodes.

User authentication based on OperatingSystem user accounts

Associate privileges and areas to User Groups.


Parameters/Recipe managementDownload/Upload, enumeration sets, ODBC.

Vijeo Citect Pages Templates

PID Groups


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[Functional layer] Process offer


Signalconditioning:-AINPUT-AINPUT1-AOUTPUT-DINPUT

-DOUTPUT

Devices:-DEVCTL-DEVLP-DEVMNT-MOTOR2-MVALVE

-MVALVED-CVALVE-HVALVE-SDDEVCTL

Regulation:-PIDCTL-ARAMP-ASELECT-ASELECT1-ALINEAR

-RATIOCTL-LDLGCTL-IMCTL-PWMCTL-SPLRGCTL-PIDMUX

-STEP3CTL

Sequential:-SEQCTL1

Auxiliary:-AALARM-ACALC-DCALC-CONDSUM-CONDSUM1

-MSGBOX


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DDDDevices and

PPPProcessLLLLibrary


The Object ModelThe Object ModelThe Object ModelThe Object Model


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DFB Interfaces STatus data (_ST) FIC1_PIDCTL_ST FIC1_CONDSUM_ST

STatus data (_ST) FIC1_PIDCTL_ST FIC1_CONDSUM_ST

+(when applicable)

ConFiGuration data

(_CFG) FIC1_PIDCTL_CFG

FIC1_PIDCTL.SC.PV > 1000?

Supervision

Sequential Control

FIC1_PIDCTL.SC.LSP :=5000


FIC1_PIDCTL

FIC1_PIDCTL_CFG

Maintenance,Interlocks,

...

Outputs

SetPoint,Interlocks,

PIDCTL_CFG

PIDCTL

Continuous Control

Inputs &ConfigurationParameters

SC

FIC1_PIDCTL_STPIDCTL_ST

LSP

PV


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Integration Basis

Supervision

SGC Genies(DEVCTL)

Fail Cond.

OperationMaintenance

Interlocks

SGCFaceplate(DEVCTL)


[CONDSUM]Interlock

Conditionssummary

[CONDSUM]Fail

Conditions

summary

[DEVMNT]Device

Maintenance

Continuous

Control

CONDSUM CONDSUM DEVCTL DEVMNTSGCU

Components

SGU Component

(Control Module)

Tesys UTechnological

Block

DEVCTLMotor

Control


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[DPL] Object Model Philosophies

Device Objects

Device Object

Object Interface

DeviceConfiguration

Object.SC.Element


Object Control

Device Control

COM Status

Device Status

Supervision

Device Feedbacks

ProcessManagement

ProcessFeedback

OperatorActions

ProcessManagement& GUI Feedback

GUI Feedback


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[DPL] Object Model Philosophies

Process Object

Object Interface

Control Sequence(Cascade Mode)

Object.SC.Element Sequence Feedback

Process Object


Object Control

Process State

Interlocks

Supervision

Process Control

ProcessManagement

Safety

OperatorActions

ProcessManagement& HMI Feedback

HMI Feedback

Process Feedbacks

Object CTRLConfiguration


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[DPL] Composite Object

Process Fct

Process Object

Object Control

Process State

Interlocks

Process Control

Process Feedbacks

Object CTRL


Device Object

Object Control

Device Control

COM Status

Device Status

Supervision

DeviceFeedbacks

Supervision


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DDDDevices and



Communication LayerCommunication LayerCommunication LayerCommunication Layer


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CommonDeviceInterface

SDDEVCTLMotorControl



MBATV31DeviceControl

Traditional wiring iPMCCs

CommonFunctionInterface


ATV61DeviceControl


Adaptability

MBATV31DeviceControl

Hybrid (Traditional + iPMCC)

ATV61DeviceControl


I/OIn/Out Channels

I/OIn/Out Channels

CommunicationsFieldbus

I/OIn/Out Channels

CommunicationsMessaging

MBPortPort

Management

CommunicationsFieldbus CommunicationsMessaging

MBPortPort

Management


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[Functional layer] Devices integration

1 Speed 1 DirectionDEVCTL

1 Speed 2 DirectionsMOTOR2

ATS TesysU TesysT ATV

Motor management


2 Speeds 1 DirectionMOTOR2

2 Speeds 2 DirectionsSDDEVCTL

Variable speedSDDEVCTL


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[Technological layer] Devices offer

EthernetModBus Advantys

Starters:

-ATS48

-TesysU (5)-TesysT

Drives:

-ATV31

CanOpenM340

CanOpenPremium

CanOpen

Quantum(1)


Energy:

-Sepam (3)-PowerMeter (2)

-ATV6171 (2)

Motion:

-Lexium-Icla

Safety:

-XPSMC

Explicit

messaging

Located data (%MW)(1) Through Advantys STB


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Device

[Services layer] Modbus Communication

ModBus

ModBusClient

ModBusClient


Explicitmessaging

Platform dependent

ModBus

EthernetPortQ

ModBus

EthernetPortP

Gateway

ModBus

EthernetPortM

ModBusPortModBusPortM


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[Services layer] CANOpen Comm

CanOpen

Client

CanOpen

Scanner

AdvantysBridge

Platform independent (Communication Abstraction Layer)


%MW

CanOpen

Port

CanOpen

PortM

Explicitmessaging

Implicitmessaging

Platform dependent


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[Services layer] Ethernet Comm

ModBus

EthernetClient

ModBus

EthernetScanner

Platform independent (Communication Abstraction Layer)


ModBusEthernet

PortQ

ModBusEthernet

PortP

ModBusEthernet

PortM

Explicitmessaging

Platform dependent


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[Services layer] Communication solutionSame software structure as the real architecture:

Port


Workmemory

Device

Client Client

Gateway

Workmemory

Client

Scanner

Client


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Control solution

Device Objects:

Belong to hardware Layer

Implement technological device controlUse implicit communications in CANopen, Advantys and Ethernet

Explicit communications in Modbus (messaging solution)

Standard way to control devices whatever communications or device type


Hardware Abstraction:

Design process without focus on hardware, this can be done later

Interfaces describe the Connection Process Object Device Object


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DDDDevices and



ErgonomicErgonomicErgonomicErgonomic


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Ergonomics

Consistent (and customizable) color definition:

Green: energized status and analog set pointvalues (SP)

Gray: de-energized status

Cyan: present analog values (PV)

Yellow: warnings and analog outputs (OP)


e : a arms

Blinking: An operation intervention is being requested

Consistently standardized Icons


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Operation Modes

Following Operation Modes are available formanaging SetPoints, avoiding SetPoint changeswhen switching modes:

Operator (LSP-Local Set Point):The operator establish the Set Point from theSupervision subsystem .


Program/Local (LSP-Local Set Point):The programmed sequences in the controllerestablish the Set Points (by exception).

Program/Cascade (RSP-Remote Set Point):The continuous control logics programmed in the

controller establish the Set Points (by level).

Facilitates the process operation


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Interlocks and Initial Conditions

All Command Control Modules exist withinterlocking management, including:

State Interlocking (ILCK): Active / Inactive.

Position Security (ILCKSP).

Bypass switches from supervision

Schneider Electric 31- Division - Name DateProvides greater visibility and operability of the process


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Signals Simulation

The functional blocks with inputs from field can besimulated in the supervision subsystem :

Digital Inputs

Analog Inputs

Device On / Off (confirmation of motion, limit switches, ...).


Facilitates the validation of the system before installation

and reduces impact by increasing the availability of the process


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Commissioning & Signal Diagnostics

Operator Screens in the controlconfiguration (Unity Pro) allows to testsignal consistency of the field

Digital Inputs

Analog Inputs


Device On / Off (confirmation of motion, limitswitches, ...).

Integrated diagnostics to determine when there isa problem with a signal field and how to respondto this situation

Reduces the cost (time and effort) on the test signals andincreases the availability of process


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The DPL value

Without DPL

With DPL

Engineering TimeDelivers system standardisation for the

end user

Provides rich functionality


Decreases the engineering time forprojects (reuse)

Compatible with the installed base

Protection of the investment

=S= will port the functionality over time


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Libraries for

Liquid FoodLib V1.2Liquid FoodLib V1.2

WaterLib V1.0

CementLib V1.1

SegmentLibrariesSegmentLibraries


Low Voltage Power ControlLib V1.0Low Voltage Power ControlLib V1.0

AdvancedLibrariesAdvancedLibraries

CoreLibraryCoreLibrary

Device & Process LibraryLib V1.5Device & Process LibraryLib V1.5


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Libraries for

Whats presented here after is only a high level summary of each library.

Detailed customer benefits the value proposal are given forreference at the end of this document.

But they wont be presented here.

Whats presented here after is only a high level summary of each library.

Detailed customer benefits the value proposal are given forreference at the end of this document.

But they wont be presented here.


We have not yet launched an Alliance Partner type of license forthese libraries: low cost and time limited.

So far only exist time unlimited licenses which are more targeted

for End Users.

But should a need exists right now with one of our Alliance Partners,please contact Gururaja DP.

We have not yet launched an Alliance Partner type of license forthese libraries: low cost and time limited.

So far only exist time unlimited licenses which are more targeted

for End Users.

But should a need exists right now with one of our Alliance Partners,please contact Gururaja DP.


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General Purpose / DPL Library offer

Supervision (Vijeo Citect)

ATV31,61,71TesysU, Tesys T

PM710, PM800

SEPAM 20,40,80

Lexim , icla

Devices

Signal ConditioningON-OFF Devices

Motorized valves

Speed Driven dev

Process regulation

Process

RTCBattery Diag

Comm Diag

TASK Diag

Diagnostic


Unity - Control (Unity)

Comms Devices Process Diagnostic

Modbus Client,Scanner

Ethernet cient, Scanner

MB Ethernet GatewayCanOpen client,

CanOpen Scanner

MBPor, EthPort,

CanOpen Port

Communication

ATV31,61,71

TesysU, Tesys T

PM710, PM800SEPAM 20,40,80

Lexim , icla

Devices

Signal ConditioningON-OFF Devices

Motorized valvesSpeed Driven dev

Process regulation

Process

RTCBattery Diag

Comm DiagTASK Diag

Diagnostic


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Water Library

Main benefitsAdaption of DPL library for water domain requirements Feature that can talk to 3rd party systems so thatunmanned remote station alarms & events can be sentover SMS and e-mail. Local Mode operation of equipments on remote

pumping stations All devices and equipments have load sheddingfunctionality

Roadmap

V2.0 - Tank Management, Dual mediafilter control, Normal & Backwash filter,

Water Quality Analysis V3.0 Fuzzy based Chlorine

concentration Control, Sludge Wastewater treatment

V4.0 - Energy Management inAeration, Sludge Treatment


a s ns e

Equiment ServicesProcess

Motorsactuators

PIDsRatioInput/Output

(Analog/Digital)

SchedulerPump selection

Li id f d Lib


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Liquid food Library

Whats inside?

Main benefitsThis library has been designed to comply with thespecific needs of the Liquid Food industry taking int oaccount tank storage, liquid transfer, heat exchange,separation, mixing, fermentation, distillation orconcentration as well as specific constraints such ashygiene (capacity to clean, sanitize installation) andcross contamination (mix-proof design)

Roadmap V3.0 - Bulk Material Handling

V4.0 - Sugar Crystallization

V5.0 - APC for Dryers, Pasteurizers& refrigeration for achieving energymanagement

V6.0 - Tetrapack processing

V7.0 - Edible Oil / Brewery Library


Equipment ServiceProcessDevice

Operation of SCAIMEeNode4-T weighingdevice (Tank and Silo

weighing*)

EquipmentManagementProcess Valves and

pumps

FunctionManagementFunction

Management fromBatch engine

CIP ManagementTransferManagement

ParametersManagement

C t Lib


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Cement Library

Whats inside?

Main benefits

The MMM library contains all the common functions requiredby most of the MMM segment industries (Cement &Mining)It is completed by the Cement library specific to cement

Industry specially managing the Kiln and the Mining librarywith Mining Process control application templates

Roadmap MMM V2.0 - Weigh Feeder, SolidFlow feeder , Air Compressor,Stacker, Reclaimer, Pre-heater fancontrol MMM V3.0 - Energy Management

for Slip power recoveryMining V2.0 - Scrubber control,Heavy Media Separator , MagneticSeparator Mining V3.0 - APC in Floatation &


Generic MiningCement

Sag Mill Control

Crusher ControlBelt ConveyorWet Grinding MillControlHydro Cyclone Control

Floatation ControlThickener ControlAgitator controlRotary Dryer ControlSpiral Control

Multi fuel ControlGas AnalyzerGirth Gear Lubrication

Group ControlGroup Start ManagementGroup Stop ManagementRoute ManagementBag Filter

Belt Conveyor oneDirection

LVPC & EM ILS Lib


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LVPC & EM-ILS Library

Whats inside?

Main benefits

These two libraries bring Energy to ProcessManagement

Power Monitoring, Energy awareness, power controland simulation functionalities are embedded with

loadshedding, optimization, dashboards anddemand/response functionalities

RoadmapVersion 2 - Energy data abstraction for

Electrical & Non electrical itemsEnergy aggregation ability @ different plant

levels, Build Energy Metrics with Normalizedenergy data @ various levels

Version 3 - Demand & response algorithms @plant level Version 4 - Define different process states

and corresponding energy profiles fordevices, equipments & process cells

Build Energy metrics of process states of


Devices ServicesEquipments

p an un s, y o er orm rocessIntelligent Energy load shedding

CompactMasterpact

SourceIn-feedLoad

GeneratorTransformer

Load ManagerBus Bar


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Libraries Distribution

LicensingLicensing

Library Software

Distribution

Library Software

Distribution

All library

All library


Electronic shipmentof licenseOncommercialOrder

Electronic shipmentof licenseOncommercialOrder

Software is

Available forDownload onWeb

(Automation

Store)

Software is

Available forDownload onWeb

(Automation

Store)


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Pricing of Libraries on

Liquid FoodLib V1.2Liquid FoodLib V1.2

WaterLib V1.0

CementLib V1.1

SegmentLibrariesSegmentLibraries

3K 2K 1K


Low Voltage Power ControlLib V1.0Low Voltage Power ControlLib V1.0

AdvancedLibrariesAdvancedLibraries

CoreLibraryCoreLibrary

Device & Process LibraryLib V1.5

Device & Process LibraryLib V1.5

2K

1.5K

Water Library


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Water Library

Value Proposition

Value Proposition

Process and Energy Management in Water inthe same system are facilitated thanks to loadshedding functionalities embedded in objects


Value Proposition

SchedulerTime based scheduling of operation onequipments & devices

this segmentWWW library allows up to 5 pumps atrun time

Liquid food Library


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Liquid food Library

Value PropositionHygiene Management in liquid food

CIP Recipe Management (configure and managedifferent phases and parameters)

CIP function Management

Source and destination selection for material transfer incircuit (pre selection and on line switching ofalternative


T01 T02 T03 T04 T05 T06

Liquid food Library


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Liquid food Library

Value Proposition

Equipment Management (Equipment status, operationand product information)

Function Management (simplified state logic derived

from S88 standard)Integration with Batch engine for function management

30 interlocks and failure conditions


Liquid food Library


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Liquid food Library

Value Proposition

Mix proof design and weighing

To prevent cross contamination (2-way, 3 wayand 4 way valves)

Integrated weighing device (eNode-4T fromScaime)


Cement Library


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Cement Library

Value PropositionGroup ManagementAbility to group equipments & Operate

- Manage both Start / Stop Sequence of a group- Single point interlock management

Alarm Management as part of a group- First Device Failure Alarm

- Alarm Inhibition : Populate only relevant alarm- Alarm & Warning Masking


Group 1

Group 2

Group N

Cement Library


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Cement Library

Value PropositionRoute Management Routes are sub sets of a group Single click selection of equipments belongingto a path (Route)

- Manage Start / Stop Sequence of aRoute


Route 1 ou e

Cement Library


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Cement Library

Value Proposition

Kiln Management Fuel, Lubrication, Gas Analyzer Manage Multi-fuel for Energy Efficiency

- Fuel usage by their priority- Manage fuel ratio for a given heating set point

- Calorific value set point- Up to Six different fuels

Monitoring of gear lubrication system and gas analysis


Mining Library


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Mining Library

Value PropositionApplication templates embed the Mining process

knowhow such as:

- Crusher Control

It is used to control the crushing process. Thereare different types of crushers such as Jawcrusher, Gyratory crusher, Impact crusher,Roller crusher etc.

- Hydro Cyclone Control


It is used to control the process of classification

or separation of coarse and fine particles. It isused for a single hydro cyclone to control theseparation process or for a hydro cyclonebank to control the separation in a series ofcyclones. Additionally it can monitor massbalance in a single cyclone or in a cyclone

bank.- Flotation Control

It is used to control the process of concentration(Ore enrichment) in a Rougher or Scavengertype Flotation Column.



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LVPC & EM ILS Library

Value Proposition

Perform automatic load shedding Continuous power balance calculationssource & consumption Simulation

Supports Testing & commissioning Build Single line diagram of the plant electricnetwork




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Value Proposition

Power MonitoringComponents to build one-line diagramof the electrical system Connections between components of

the electrical system Each equipment uniquely identified Ratings of equipments

Energy Awareness Maximum (nominal) power a source iscapable of providing Generation that can be picked up withinreasonable time afterthe loss of connected generation

The maximum (nominal) power that everyload can draw

Value Proposition


Criticality of every load connected

Priority of loads to re-connect with in acriticality group

Value Proposition

Power ControlContinuous power balance calculationsthat enable decisions Perform automatic load shedding Re-connecting the disconnected loadswhen power source isrestored

Interlocking between loads to control loadshedding

Value Proposition

Simulation Supports simulation for efficient design powermanagement

systems Supports Testing & commissioning Evaluate impact of power loss or overloadscenarios during

operation by simulation



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Value Proposition

Complete with demand/responseAnything about EM-ILS libraryOr explain in roadmap



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Make the most of your energy

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