flexible electrically heating hoses · 2020-01-09 · flexible heated transfer hoses for the...

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Heiz schläuche Нагреваемые шланги обеспечивают передачу клея от модулей плавления до устройств нанесения, поддерживая температуру расплава на необходимом уровне. Industrial heating hoses , industrial electrically heated hoses Indutri . Flexible electrically heating hoses

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Page 1: Flexible electrically heating hoses · 2020-01-09 · Flexible Heated Transfer Hoses for the Plastic Industry ... Heating hoses are designed to be used safely,to meet all system

Heiz schläuche Нагреваемые шланги обеспечивают передачу клея от модулей плавления до устройств

нанесения, поддерживая температуру расплава на необходимом уровне.

Industrial heating hoses , industrial electrically heated hoses Indutri

. Flexible electrically heating hoses

Page 2: Flexible electrically heating hoses · 2020-01-09 · Flexible Heated Transfer Hoses for the Plastic Industry ... Heating hoses are designed to be used safely,to meet all system

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Industrielle Heizschläuche

Heating hoses systems,heated hose tecnology,co-extrusion heat hoses

Our company OGAN is established in 1986, and experienced on the production of various industrial hoses from its establishment until 2000. OGAN has started to produce Industrial heating hoses in 2000 with 15 years of industrial hose experience.

We are proud to be the only production company in Turkey, producing Industrial Heating Hoses. We supply long lasting, high quality products to our domestic and international customers. This can only be done only by carefully selecting high quality, hi-tech components, implementing correct application techniques, control and tests during and after the production process and with presence of dedicated workforce.

Our products are being used by well-known companies of the automotive industry, the packaging industry, the plastic industry and chemical industry. Besides our standard products we also offer professional solutions specifically to meet individual customer needs with technological products. We are also producing the heated hoses of the well-known brands with a 100% compliance guarantee.

Our aim is to decrease the quantity of imported heating hoses to Turkey, become the preferred brand in domestic market and increase our presence in foreign markets.

You can count on the OGAN brand for your heating hose needs.

Application Sectors

Automotive Co-Exstrusion systems

Packaging industry Printing press

Building suppliers Food industry

Wood industry Textile industry

Plastic industry PVC industry

Filter Hot oil transfer

PU foam Pharmaceutical industry

Polurea spray Analytical gas systems

2K adhesive transfer Bitumen transfer

Robatech heated hoses,robatech heating hose systems,glue adhasive hoses

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Electrically heated hose system for glue industry,

Standard Heating Hoses , standard heated hoses,co-extrusion

Many products are heated during processing or in tanks to increase their fluidity or homogeneity. It is often impossible or

problematic to transport these products between processes or through storage tanks using cumbersome(bulky) heating

methods.

Ogan industrial heated hoses and fittings, with professional production techniques, produce flexible technological

solutions to these needs. It allows the product to be transferred without condensation and crystallization, at the desired

viscosity and at the defined heat valu

The PTFE inner hose is in direct contact with the liquid or gas product to be tranferred. Teflon hoses are manufactured

from high quality PTFE material, offering very low coefficient of friction, high chemical resistance and ideal application in

the -70 ° C to 250 ° C temperature range. For high pressure heated hose applications, PTFE pressure hoses with strong

mesh technology are used. This type of hoses safely transfers the product, heated up to 500 bar pressure. The heating

element is correctly applied around the hose to provide accurate and uniform heat density at each point of the hose.

Ogan heated hoses have an integrated sensor. According to the process and preferences ; PT100, Ni120, NTC, J, K, PT1000

type heat sensors are used.

Insulation material is applied correctly in order to reduce the heat loss to the minimum and to ensure that the system

reaches the specified temperature.

The outer protective sheath, meets the static and dynamic bending requirements and ensures that the insulation

material and the heating elements remain undamaged.

The explosion pressure of all pressure hoses we use in the production of heated hoses is, 4 times the maximum working

pressure.

Advantages of using heated hose:

• the flexible structure removes many problems related to alignment and machine vibration,

• provides short heating times and homogeneous heat dissipation,

• safe, economical and long lasting products.

Thermical insulation

Fitting Temperature sensor

Heating cable

End cap

External jacket Pressure hose

Plug connector

General Specifications

Max. operating temperature 250 C Voltage 24 V – 230 V 50/60 Hz Rated power Watt / m. per desing Pressure hose PTFE T1 – T2 – T3 – TW4-T5 Fittings Universal standard UNF , Metric , BSP Thermical insulation Aramid + Silicone foam External jacket Polyamid braid , PU , silicon , stainless steel braid End cap Hard cap , Silicon Temperature sensor Fe-CuNi (J) , NiCr-Ni (K) , PT100 , Ni120 , NTC , PT1000 Plug connector Universal standard Inner tube diameter 5,6,8,10,13,16,20,25,32,40,50 mm Temperature limits + - 5 C

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Flexible Heated Transfer Hoses for the Plastic Industry

Co-Extrusion Heating Hoses for Plastics Industry

HT700 Co-extrusion heating hoses are produced to transfer melted plastic and thermoplastic materials from co-extruder

to mold at defined tempatures.

HT700 Co-extrusion heating hoses are produced from high temperature and pressure resistant T3 PTFE hoses;

- Provides flexible connection between the co-extruder and mold,

- Simplifies mold changes and maintenance,

- Minimizes the thermal expansion and vibration occured from heating,

- Guarantees operational efficiency under proper installation, maintenance and normal operating conditions.

- Used extensively with machines for thermoplastic extrusionHeated line for Co-Extrusion ,Flexible heater hose

Operating temperature 250 C Voltage 230 V AC/DC 50/60 Hz Rated power DN8 140 W/m DN10 160 W/m DN12 200 W/m DN16 260 W/m DN20 330 W/m Pressure hose T3 PTFE Fittings Carbon – Stainless steel BDN type Thermical insulation Silicone foam End cap Hard cap External jacket Polyamide protective braid Power cable Standard 2 x 1.5 m Temperature sensor Fe-CuNi (J) , PT100 , NiCr-Ni (K) Temperature limits +5 / -10

Heating hoses in extrusion technology , Heating tube for co-extrusion

DN Interior diameter of the fittings

BDN-M Metric BDN Working pressure at 20 C

Working pressure at 250 C

8 6 mm 16x1.5 G 3/8” 475 bar 285 bar 10 7 mm 18x1.5 G 1/2" 475 bar 285 bar 12 10 mm 22x1.5 G 1/2" 450 bar 270 bar 16 12,5 mm 26x1.5 3/4" 400 bar 240 bar 20 16 mm 30x2 1” 300 bar 180 bar

HT700-080-20-T3 , HT700-040-16-T3 , HT700-100-12-T3 , HT700-050-16-T3 , HT700-090-16-T3 , HT700-090-20-T3

T3 Type pressure hose working temperature limit -70 +250 C

BDN type fitting

Temperature – Correction Factor

20 C 100 C 150 C 200 C 250 C T3 PTFE DN16 WP 400 bar at 20 C 1,00 0,95 0,90 0,83 0,60 400 bar x 0,83 = 332 bar WP at 200 C

www.ogan.com.tr [email protected]

DN Working pressure Bursting pressure Bending radius 8 475 bar 1900 bar 85 mm

10 475 bar 1900 bar 110 mm 12 450 bar 1800 bar 150 mm 16 400 bar 1600 bar 175 mm 20 300 bar 1200 bar 200 mm

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RB400 Series Heating hoses for robotic applications

RB400 Heating hoses for Automation Technology

It is generally used in industrial robotic bonding applications in the automotive

sector. RB400 type heated hoses provide transfer of the adhesive material

between the mastic pump and the robot tip at the defined temperature values

without deteriorating its structure.

PTFE is flexible hose suitable for high pressure and mobile working conditions

with its strong knitting technique, suitable for temperature and all chemicals

with its smooth inner structure.

Used in the automotive industry for sealing applications under the body, in gluing

areas such as door-hood, inside and outside sheet metal couplings, headlight,

glass assembly applications and so on.

It is is fully compatible with brands' systems such as SCA Schucker, Nordson, and Graco that produce hot mastic

application,robotic dosing systems equipment for automation technology and automotive industry.

Ogan heating hoses guarantees that claims will be met at the highest level.

RB400-420-12-T3 , 0550.1050 , 0550.2525 , 0550.2550 , 0550.2522 , 0550.1640 , 0550.2050 , 130.500.130M

SCA Schucker compatible hand gun heated hose

General Specifications

Max. operating temperature 50 C / 100 C / 200 C Voltage 230 V Rated power Watt/m. per desing Pressure hose T2 – T3 PTFE Fittings Carbon steel / Stainless steel

Thermical insulation Aramid feld End cap Hard cap External jacket PU protective / PA braided Temperature sensor PT100 , Ni120 Plug Connector Industry type Temperature limits + - 5 C

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2K Heated Reactor Hoses

OGAN 2K heated hoses, ensure that the chemical raw material is safely

transferred from the reactor outlet to the spray gun tip at the defined heat value.

The flexible structure provides ease of use for PUR foam and Polyurea

spray applications.

2K heated hoses are sold in 15 m sets, but also A (5 JIC Red) and B (6 JIC Blue)

15 m. lengths can be taken separately.

2K heated hoses are fully compatible with GRACO®, GUSMER®, GAMA® brands,

which are the leader in the industry.

Our product 2K Reactor heated hoses are formed: 3/8" / 15 m / 250 bar / JIC / TC Cable / Air hose / PA outer sheath

assembly.

Machine manufacturers recommend using a 3 m whip hose in a long hose line.

RTD Fluid Sensor

T/C Fluid Temperature Sensor

1/4” 3 m. Whip hose 350 bar

RTD Cable 15 m

TC Cable (FTS) 15 m

General Specifications

Max. operating temperature Max. 80 C Voltage 12 – 230 V AC/DC Rated power Per design Fittings JIC type Pressure hose Termoplastic 3/8” 280 bar – 1/4" (whip) 350 bar Air hose WP 9 bar 1/4" Heater type Copper Thermical insulation Elastomer foam External Jacket Polyamide protective braid Temperature sensor Thermocouple / RTD Production lenght 3 m / 7,5 m / 15 m

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OGAN hi-tech heating hoses are suitable for high pressure and temperature working conditions.

Heating hoses are designed to be used safely,to meet all system requirements of industrial robotic,

manuel hand gun applications and automation engineering.

OGAN hi-tech heating hoses are compatible with the systems of leading manufacturers worlwide.

Thus,it guarantees to be an important part ot the seamless and balanced production process within the system.

Nordson compatible heating hoses, Nordson compatible heated hoses

Standard RTD type automatic hoses. DN8 , DN16

Hi-Flex type for robotic applications

Splash-Proof Hot Glue Hose for tetra pack lines.

Heating hoses for hand gun applications. AD-31 , AD-41

Drum Melter transfer hoses

TC series heated hoses. PT100 , J DN8 , DN13 , DN16 , DN20

Nordson Electrically heated hose system ,

Robatech compatible standard NTC heated hoses

Robatech compatible heating hoses, Robatech compatible heating hoses

Standard NTC type automatic heating hoses DN6 , DN8 , DN13 , DN16 , DN25

Robatech Splash-Proof Hot Glue Hose for tetra pack lines.

High pressure type .Working pressure 450 bar DN8 , DN13 , DN16

Heating hoses for hand gun applications

Robatech heated hose systems for glue applications

Robatech compatible Heated hoses for Hot melt hand applicator EasyStar

Compatible hoses for all hot melt system manufacturer

Robatech Nordson Preo Slautterback

Meler Melton Vea Wpr

Dynatec Bühnen Ues Tecno incollaggi

Nordmeccanica Hip-Mitsu Graco ICO System

Gama Lambertoni Slautterback heated hose

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For applications that require extensive transition,the resistanced

hoses that manufactured from T5 type metal pressure hose

offers excellent solutions in the transfer from one point to anot-

her of resin,adhesives,oil,water,paint and similar products

while maintaining their temperature.

Flexible structure allows for easy connection of large diameter.

It can be produced together with the preferred fittings.

In case of where electric heating is not possible, the pressure

hose is wraped with 4x6 PUR or steam, hot water or oil is injected

in to PTFE hose.

The analysis hoses that we produce for CO2 measurements, industrial

exhaust gases and similar applications are designed for the measurement

of gases at defined temperature values.

Thanks to the interchangeable inner tube, they are economical and

long lasting products.

OGAN heated hoses that are designed for manual applications,

even over long distances, the glue can be carried safely to the

hand gun for spray applications, the air hose, as it is transported from

the resistance zone, ensures that the adhesive coming out of the spray nozzle does not lose its temperature.

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Pressure Hoses

T1

Flat internal structure,heavy duty PTFE hoses. Covered with a singel layer of stainless steel braid

Max. working temperature 250 C

T2

Flat internal structure,heavy duty PTFE hoses. Covered with doublel layer of stainless steel braid

Max. working temperature 250 C

T3

Flat internal structure,heavy duty T3 type PTFE hoses. Covered with double Wrap steel,a layer of steel braid

Max. working temperature 250 C

TW4

Convoluted inner PTFE tube. Covered with a singel layer of stainless steel braid . 200 C

T5

Convoluted inner stainless metal tube. Covered with a singel layer of stainless steel braid .

Max. working pressure are given at 24 C. For different heat degrees please check heat and pressure guide.

Temperature – correction factor : (20C x 1) (100 C x 0,95) (150 C x 0,90) (200 C x 0,83) (250 C x 0,60)

Inside diameter DN 4 6 8 10 13 16 20 25 Max. working bar 250 230 200 175 150 125 100 80 Max. Bursting bar 1000 920 800 700 600 500 400 320 Minimum Radius mm 50 60 100 120 135 165 190 250

Inside diameter DN 6 8 10 13 16 20 25 32 40 Max. working bar 300 270 230 190 165 125 100 70 50 Max. Bursting bar 1200 1080 920 760 660 500 400 270 200 Minimum Radius mm 60 100 120 135 165 190 250 500 850

Inside diameter DN 6 8 10 12 16 20 25 Max. working bar 500 475 475 450 400 300 275 Max. Bursting bar 2000 1900 1900 1800 1600 1200 1100 Minimum Radius mm 60 85 110 150 175 200 240

Inside diameter DN 25 32 40 50 Max. working bar 68 62 51 34 Max. Bursting ar 272 248 206 138 Minimum Radius mm 90 100 150 180

Inside diameter DN 20 25 32 40 50 65 80 100 Max. working bar 55 64 44 50 34 25 25 25 Max. Bursting bar 220 256 176 200 136 100 100 100 Minimum Radius mm 205 245 360 390 420 550 595 745

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Mandatory conditions to be considered during heated hose use

- Only experienced staff should work interfere with heated hoses.Hot glue under pressure can cause serious injury.

- Hoses under risk must be checked and replaced.

- While removing the old hose ,temperature should ve below 40 C and pressure must be discharged is

controlled manner.

- If the replacement hose contains solid/frozen glue,it should be heated up to 80 C before refitting and

should be installed only after loosening the screw/fitting connections.Otherwise buckling occurs.

- Power supply is 230V 50-60Hz. Attention should be given to the protection of the cables and damaged

cables must be repaired immediately.

- There should be homogeneous diffusion of the heat in the pipe and the substanve in the hose must be

fully emulsified. Our

advice,at the first study,even though the heat reaches the desired temperature,wait for a while fort

heat evenly spread.

Sharp turns close to the cap during assembly (out of recommended

radius) disturbs the structure of PTFE hose has a risk of explosion.

The suspension of the hose should have wide radius.

Stiffer springs are recommended for this operation.

The direction of the hose should be observed during the

assembly. Otherwise,buckling happens and damages the hose

Parallel hoses assembly must have a minimum spacing of 15 cm.

Hose will get heavy due to the agent in it.Meassures should .

taken to support the sagging. (It is a common situation in manuel

k opretations)

Using a double switch during installation and

. removal,distortion and buckling of the record

should be avoided.

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Headquarters

Ogan Endustriyel Isi Hortum San. Ltd. Sti. Deri OSB, 3 Nolu Giris, Yan Sanayi Cad.

Biye Sok. No:31 Aydinli

Tuzla 34953 İstanbul, Turkey

Tel: +90 216 591 0343

+90 533 469 1009 (for English)

e-mail: [email protected]

[email protected] (for English)

Web: www.ogan.com.tr

UK Distributor

Hot Melt Services Ltd. Unit 3, Wymeswold Industrial Park,

Burton On The Wolds,

Loughborough, LE12 5TR United Kingdom.

Tel: 01509 889 511

e-mail: [email protected]

Web: https://hotmeltservices.com