Aplicaciones de baja presión0,1 – 4 bar

Bert Dirks, Andrew Balberg, Simon Ding

Business Development Manager Low Pressure

Version 2013-4

Yoko Golding – Version 2013-1 español

Agenda

2

Objetivos

Ejemplos

Mostrar ejemplos de aplicaciones de baja presión

Diferenciar aplicaciones de presión

Encontrar nuevas aplicaciones

Encontrar aplicaciones en los clientes existentes

Para ser capaz de:

– Definir el mercado local

– Establecer objetivos

Objetivo

WWTP I(Planta de Tratamiento de Aguas Residuales)

Municipal & Industrial

Tratamiento de Agua

Residual

500-1200 mbar

ZS, ZS+VSD, ZB, ZM

Bacteria + BOD + OXIGENO =

Dioxido de Carbono + Agua + Nueva bacteria

WWTP II

5

6

Cemento I

Cemento IITransporte neumático

Convey Rates up to 100 tonnes/hr.

Convey velocities low 1-10 m/s

Convey distances high > 500 m

Compressed air requirement <2 to 6 Bar

Convey Rates from 1 – 50 tonnes /hr.

Convey velocities 15-30 m/s

Convey distances > 200 m

Compressed air requirement < 1 Bar

Silos de material

crudo

Fluidizacion

0,7bar (10 psig)

Operacion Continua

Puente aéreo al silo de crudo

Transporte neumático

0,7bar (10 psig) – 2.0 Bar (30psig)

Operación Continua

Cemento IIIMezcla & almacenamiento – silo de crudo

Cemento IVMolino de Carbón

Rotor de molino a escala

Sistema de molienda del Carbón

Operación Continua

Alimentación del Horno

Transporte neumático

Aire para combustión

0,7 bar

Operación Continua

Cement VSilo de Cemento

Silo de Cemento

Fluidización

0,7 bar

Operación Continua

Puente aéreo al silo de

cemento

Transporte neumático

0,7bar (10 psig) – 2.0 Bar (30psig)

Operación Continua

Cemento VI

Cemento VII

600mbar lofting air

– 4x ZS

Cement plant

Combustion air kiln

Country : Turkey

Cemento VIII

– ZS30-H-1000 + ZS-IB

– reemplazo 60 Sopladores Aerzen GMA12.5

con 20 años de servicio

Cement factory 2x

Conveying

Country : Oman

Que nos aseguro el negocio

- Suministro completo de ZA6, incluyendo

Elektronikon que Aerzen no ofrece

- ES4i para manejar los 2 compresores

- ComBox E para monitoreo remoto

1414

Fundicion de Cobre

Clave:

Aplicar ofertas de Tecnologías distintas, pero efectivas para ambas aplicaciones

Copper smelting factory

Country : Russia

2nd order: – 2 x ZE 4 VSD for air lift system !!

2 bar Air lift waste water

– ZE4VSD

1 bar Filter regeneration

– 2x ZS132

– 2X IB

Hornos Siderurgicos Combustion and after burn air

Design from Worley Parsons

Country : Bulgaria

1,25 bar Cooling air

– ZS160+VSD 1200

– ZS55+VSD 1200

– ES16

– HD96

1,75 bar Lance air

– 3x ZA6

– 2x ZE4

– ES16

Plantas de Recuperacion de

Sulfatos

1,2 bar Compr air + hot air 150C + SO2

– ZS160+VSD

Creation of SO4, HSO4 & H2SO4

Country : Thailand & India

Repeat orders for other BASF plants globally !!

BSR process

WWTP

0,3bar Tratamiento Aguas residuales

– ZS

Cruceros & Ferry

WWTP

Country : Germany, Finland, USA

Caliza

350 mbar Aire de combustion

450-800 mbar Aire de enfriamiento

Limestone Burning

Combustion &

Enfriamiento

Country : Belgium Cada europeo utiliza

aproximadamente

150g de cal diario.

Esto promedia 55 kg

por año.

Bubble curtain

1 bar

– 4x ZS

Cortina de burbujas

Wind energy mills

Country : Germany (AC Rental)

- Blowers installed on boat

- Curtain to prevent noise travelling during piling mast of windmill

- Oil protection or salt water curtain

http://vimeo.com/38231552

Produccion de Etanol

0,5 – 1 bar

3.400 – 14.500 m3/hr

CO2 removal

Corn production

Country : USA

A multistage centrifugal blower is used as an exhauster to draw off the CO2 produced during fermentation and transport it to a compressor for storage in pressurized cylinders.

Gases de Vertederos

HSI 8809 multi-stage blower: 4 units

2 units provided in 2009 and 2 units in 2010

All 4 units operated in 365 days/24 hours

Specifications:

Landfill gas

Flow: 3900 Nm3/hr

Inlet pressure: -300 mbar, discharge pressure: 300 mbar

Pressure rise: 60 kPa

Landfill Gas

Shenzhen, China

Landfill site

Power generation

Textil

22

Non woven textile

Italy, Bulgaria, India

0,5 – 1,4 bar

ZB, ZA6

(spinning head)

Non woven textiles Process, cooling &

disbursing

USA

Variable flow

0,275 – 1,8 bar

ZS, ZM, ZE/ZA

Non woven textile2nd flow diagram

24

Primary air requirement

30 m3/min

580 mbar

Nonwoven production

980 kg

24 hrs operation

TransporteAplicaciones

Injection sorbents

Quemadores

Lime

Lime, Pebble

Limestone chips

Limestone, pulv.

MgO

Petroleum Coke

Quicklime

Rice Hull Ash

Sawdust

Slag at 250°F

Sludge, Dried at 500°F

Soda Ash

Sodium Bicarb

Sorbents ( Misc.)

Spent Bed Mat'l / CFB

Wood Pellets

Activated Carbon

Additive, Slag Inhibitor

Alumina

Anthracite

Ash

Ash at 600°F

Ash at 1000°F

Calcium Carbonate

Calcium Oxide

Coal -

Coke Pellets

Coke, PET

Dolomite

Flyash

Hydrated Lime

Lignite Coke

Vidrio

3,5bar hot air

ZE/ZEVSD

Produccion de Vidrios

Enfriamiento

Cooling air in every step

Compact Fluorescent Lights (CFL)

800 mbar process air

2x ZS55+VSD

Lamp production

Process air

Country : Russia

30-40% Energy savings

since replacing lobe technology

Agua Potable

1,8 bar

1x ZA2 (55kW)

Drinking water production

Aeration

Country : ME

Automotriz

600 mbar aeration

5x ZS18

3x ZS55

Tratamiento de

Agua

Country : India

Replacing 10 lobe units

Payback 1,5 year

Vidrio

600 mbar process air

3x ZS18

Pharmaceutical Packaging

Process air

Country : China

Air lubrication system

2 bar 3x ZA5

1 bar 2X ZB130

Air

Country : Japan, Netherlands

“Air lubrication” uses compressors to

blow air under the vessel. The bubbles

cluster along the bottom of the ship,

reducing friction between the hull and

the water.

Potash

1,8 bar

9x ZE4

Conveying & fertilization

Country : Kenya

Truck

700 mbar

Mobile truck

Repair sewer

Country : Netherlands

Jet air nozzle

Max 250 mbar

ZS

Blow and cooling

Bottling process

Air Edger blowing off water from under caps on a high speed bottling line

Cuchillo de Aire

Limpieza de Vidrio

Enfriamiento de Paquetes

Enfriamiento envoltura de

productos

Limpieza de moldes

Limpieza de productos

Enfriamiento de moldes

inyectados

Remover desechos Chip blowing

Landfill Gas

Flare Systems

Soil Vapor Extraction

Coal Mine Venting

Methane Disposal

Flare System

Leaching Process

Gas Booster

Pressure boost to for cogeneration

or pipeline transfer

Medio Ambiente

Escape de Gases 4 different applications

Gas/Methane extraction

USA, others

Digester

Landfill with gas wells

Waste water treatment

Active abandoned

coal mine

Fluidificacion Unload (cement) products

Silo, hoppers, bulk trailers

Silos de Flotacion Mineral extraction

700 mbar

ZM, ZE/ZA for high altitudes

Filtracion

PCC, TiO2, silicates

Toner, organic pigments, dyes, ink

Starch and sugars

Edible oils

Vitamins & amino acids

Fermentation broth & drug intermediates

Cellulosic bioethanol & lignin

Sulphur removal & Industrial wastes

Polymers, resins & plastics

Pulp and paper lime mud & dregs

Industrial wastes

Processes :

Rescue crafts Inflatable rescue boat

Greece

ZS 7,5kW

Yeast production

46

Fermentation

Country : Sweden

3x Single stage turbo 400kW

1,1 bar

CO2

47

Fermentation @ brewery

Country : USA

47

4x Multistage 15kW

480 mbar

Piston for CO2 compression

Altitude pressure chamber

Hypobaric chamber

Recover high altitude effects

Country : India, USA

1 bar

Customer share WWTP

Plant A Plant B

Committed to

sustainable productivity

50