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    Prof. Mufid Samarai

    Sharjah Research Academy

    Sharjah, UAE

    ASSESSMENT AND REPAIR OF BUILDING ANDBRIDGES

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    PART ONE

    The Concrete Equation

    Deterioration of Concrete Structures

    Durability Issues Effect of Materials

    Deleterious Substances

    Corrosion of Reinforcement Exercise

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    Materials / Prof.Mufid Samarai

    Raw Materials

    Cement + Water+Fine Agg. +

    Coarse Agg. +AdmixturesMixing + Transportation + Placing +

    Finishing + Curing

    Manufacture+

    Equat ion o f Con crete

    Cement+Water+Fine Agg.+Admixture+Mixing+Transportation+Placing+finishing+curing

    Strength+Durability+Impermeability+Pleasant Appearance+ Utility+Insulation+Resistance toChemical Attack+ Resistance to Vibration

    Product

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    IMPORTANCE OF QUALITY CONTROL

    It is vital to educate the industry and society to the importance of quality

    control and quality assurance and to realize that the additional cost andeffort spent on quality is a greater saving in the long run.

    Good construction is always cheaper than poor construction

    It is a known fact that you seldom improve quality by

    cutting cost, but you can often cut cost by improving

    quality.

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    Failure of Concrete and Concrete Structures:

    There are many causes for the failures of concrete and concrete structures and in most

    cases it does not mean complete collapse of the structural element, but that it is no longer

    ,in a proper way, serving the purpose for which it was designed. It is believed that the

    most common causes of failure and the percentage of its occurrence are as follows:

    Damages due to Compounds of concrete 40%

    Damages due to manufacture of concrete 22%

    Damages due to structural design 12%

    Damages due to excessive loads 8%

    Damages due to foundations 7%

    Damages due to fire, etc. 4%

    Damages due to collapse of structure 5%

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    The problemTypes of Deterioration

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    Deterioration & Corrosion

    Corrosion is the gradual destruction of material, usually metal,

    by chemical reaction with its environment.

    Causes:

    1. Design Failure

    2. Physical Damage

    3. Poor Workmanship

    4. Structural Movement

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    The problem Construction DefectsFeature Cause Effect

    Co lour

    variations

    Variable aggregates Inclusion of

    contaminants or deleterious particles

    Variable surface texture of theformwork

    Staining from formwork

    Sugars in some plywood formwork

    Uneven curing

    Generally only a cosmetic problem

    Step in the

    surface

    Incorrect alignment of formwork

    Movement of formwork

    Generally a cosmetic problem, but may lead to reduced cover to

    reinforcement and long -term durability problems

    Blowholes Air trapped against the formwork Slight local reduction in cover to reinforcement, depending on

    the blowholes size, but Generally cosmetic problem,only needs to

    be filled if filmforming protective coating is to be applied

    Honey combing Inadequate aggregate grading and/or

    poor compaction

    Significant local reduction in the protection to the reinforcement,

    could lead to less of effective concrete section

    Grout loss Inadequate section of formwork Significant local reduction in the protection to the reinforcement,

    Sand runs on

    vertical surface

    Excessive bleeding Generally a cosmetic problem, but may lead to reduced cover to

    reinforcement and long -term durability problems. (May also

    indicate plastic settlement cracks on horizontal surface

    Scaling Movement of the formwork after

    compaction thus removing support

    Cosmetic problem only

    Staining Rust on formwork before casting:

    corrosion pre-duets from elsewhere

    (e.g. starter bars that have been

    exposed for a period)

    Failure of curing membrane to break

    down

    Cosmetic problem only

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    Factors affecting durability

    Internal

    Causes

    Weathering Chemical Action Wear

    Freezing

    &

    Thawing

    Moisture

    VariationInorganic

    SaltsAcids TrafficWindWater

    Alkali-

    Aggregate

    Reaction

    Volume

    Changes

    Permeably

    &

    Absorption

    External

    Causes

    Temper-

    ature

    variation

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    Effects of Deterioration & Corrosion

    1. Frost Attack

    2. Chemical Attack

    3. Carbonation

    4. Alkali-Silica Reaction

    5. Chloride Attack

    6. Freezing and Thawing

    7. Abrasion-Erosion Damage

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    Specifying for durable concrete

    1. Classification of exposure condition

    2. Emphasis on low permeabilty - via

    Concrete cover

    Mix constituents

    Compaction

    Curing

    3. Specific requirements - eg

    Sulphates

    Chlorides

    ASR

    Abrasion

    Freeze/thaw

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    Adequate cover Adequate cover over the reinforcing steel ensures that

    the diffusion of aggressive species to the steel level isdelayed. Rasheeduzzafar et al. (1986), based on their

    field and laboratory studies, have recommended a safe

    cover for reinforced concrete structures exposed to

    various aggressive environments of the Arabian Gulf, as

    given below:

    Exposure conditions Recommended cover

    thickness (mm)

    Building components which are permanently exposed to the salt-

    laden corrosive atmosphere

    50

    Building components which are protected against weather and

    the aggressive conditions of exposure

    25 to 38

    Concrete components exposed to seawater and footings as well

    as other main structural members cast against the ground

    75

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    Cube compacted& cured in astandard way

    "LABCRETE"

    Zone of much poorer

    quality concrete

    Zone of poorerquality concrete

    Zone of poorerquality concrete

    Zone of generallyhigher quality

    concrete"HEARTCRETE"

    "COVERCRETE"

    Cross section of a beam

    "SITECRETE"

    The various "CRETES" according to Dewar

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    Durability of RC structures

    The durability of a reinforced concretestructure can be related to its permeability

    to liquids and gases

    an increase indurability can normally be achieved by areduction in the water/cement ratio, which

    reduces both the level and size of capillarypores.

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    Typical Local Specification for Durability

    Parameters.

    Test Method Limits

    WaterAbsorption-BS 1881 part122

    Maximum2% at 28days

    WaterPermeability- DIN 1048

    Maximum10 mmat 28days

    Rapid Chloride

    Permeability(RCP),ASTMC1202

    Maximum

    2000coulombs at 28days

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    The problem - Materials

    Aggregates ( Coarse & Fine) : contaminated

    salty aggregates leads to corrosion of steel,unsound ones leads to deterioration of concrete

    and poorly shaped aggregates (Flaky or

    elongated) require more water to produce

    workable concrete. Other aggregates relateddeterioration:

    Aggregates Shrinkage and Swelling

    Aggregates Softening

    Alkali-Silica Reaction

    Contaminated water: used in mixing and

    curing causes corrosion of reinforcing steel.

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    Admixtures

    concrete mixtures incorporating fly ash, silica fume,or fine cements frequently have a low to negligiblebleeding rate, making such mixtures highly sensitiveto surface drying and plastic shrinkage, even under

    moderately evaporative conditions (ACI 234R).

    Certain admixtures increase the time of initial settingor reduce the amount of water needed for a giveninitial slump or both, but such concretes may stiffen

    faster, sometimes too fast even for a cement and anadmixture that separately meet all specifications ,

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    pulverized-fuel ash (PFA)

    ground granulated blast furnaceslag (GGBS).

    condensed silica fume (CSF)

    metakaolin (MK)

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    Descriptions and Code of practice Advantages Disadvantages

    1. The Intrinsic Properties of Concrete1-1. Mix Design PropertiesCement Type(ASTM 150)

    Type 1 OPC Isolate steel to avoidattack by chloride

    Spoil by sulfateexposure

    Type 11 MSRC Isolate steel to avoidattack by chlorideSulfate resistance

    5 < C3A< 8

    Type III R.H.C For cold weather Not fit in UAEenvironment

    Type IV LH.C. For Mass concrete Spoil by sulfateexposure

    Type V SRC Sulfate resistance Unable to stopChloride attack

    1-2. Cement dosage(variable as to structural design)

    300 550 Kg Low permeability Higher heat ofhydration

    1-3. Free Water Cement Ratio(DIN 1048 30mm to 60 mm BS5328)

    0.36 up to 0.5 Low permeability Low workability

    1-4. Use aggregate and dune with lowSO3, Mg2O3 & Acids content, (BS5328)

    Not always available

    2. Good workmanship

    Temperature control, Slump Control,Smooth finish, Preventing watervaporization, (BS 5328)

    32o int. 45o ext.

    3. Proper vibration(BS 5328)

    Avoid honeycombs toreduce air void aspossible stopsegregation

    4. Proper curing Prevent sulfate cracksReduce shrinkage

    5. Concrete cover Increase as possible Protection for steel

    Table : Intrinsic Durability-Enhancing Measures of Concrete in the Region.

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    BS8007, CIRIA 91 and

    Concrete Society Digest 2 Gross simplification

    Not always safe

    Crack control not

    prevention

    (Water retaining

    structure designed to

    BS 8007)

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    Concrete with a waterpermeability coefficient

    of not greater than 1x10-

    12m/s and with amoderate to high

    sulfates resistance

    binder (ASTM C1157M)is recommended .

    REMARKS

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    Durability of ConcreteComponent(s

    Descriptio Cause Involve Sympto

    Alkali-aggregat Reaction of siliceou Aggregate Coarse "map-crackingaggregates by alkali with viscous flui

    ion eruptin

    Sulfate attac Reaction of past Paste General cracking an

    components wit softenin

    sulfate

    Acid attack Dissolution by acid Paste (aggregate) General etching o

    surfac

    Rebar corrosion Rusting of ste Reinforcement Cracks with rust staabove location o

    reinforcement

    Frost attack Freezing of water i Paste General scaling an

    pores spalling at surfac

    D-crackin Freezing of water i Aggregate Fine crack patter

    pores roughly parallel t

    joints in pavemen

    Fire damag Decomposition o Paste (aggregate) Cracking and spallin

    hydration products an

    development of intern

    stresses

    Thermal cracking Internal stresses fro Paste (aggregate) Localized crackin

    Shrinkag restraine

    contraction

    D R ti RILEM TC 104

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    Damage Rating as per RILEM TC 104Damage Damage rating

    1( very slight) 2( slight) 3(moderate) 4(severe) 5(very servere)

    Cracks in

    unreinforcedconcrete

    Width 10mm with

    spalling

    Plastic shrinkage

    or settlement, early

    thermal

    contraction or

    drying shrinkage

    cracks

    Single short

    crack

    Several

    short

    cracks

    Many short

    cracks

    Few long cracks Many long cracks

    Effects of

    reinforcement

    corrosion

    Individual

    narrow cracks

    along lines of

    bars

    Several

    narrow

    cracks

    along lines

    of bars

    Wide cracks

    with edge

    spalling or

    hollow areas

    Many Wide cracks,

    some loss of

    concrete by

    spalling

    reinforcement

    visible and heavily

    corroded

    Complete loss of

    cover concrete

    protruding

    Reinforcement,

    substantial loss of

    reinforcement section

    Pop-outs Three-legged

    cracks

    Pop-outs

    barely

    noticeable

    Pop-outs

    noticeable

    Holes30mm in

    diameter

    Surface weathering

    or erosion

    Barely

    noticeable

    Clearly

    noticeable

    in patches

    Continuous

    weathering

    over

    area10mm deep

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    CHLORIDES Penetration of the chlorides starts at the surface, then

    moves inward. The rate of penetration is governed by the

    following factors: a) The amount of chlorides coming into contact with the

    concrete,

    b) The permeability of the concrete, and

    c)The amount of moisture present.

    Eventually, the concentration of chlorides in contact with

    the reinforcing steel will cause corrosion when moistureand oxygen are present.

    As the rust layer builds, tensile forces generated byexpansion of the oxide cause the concrete to crack anddelaminate.

    Spalling and delamination occur if the natural forces ofravit or traffic wheel loads act on the loose concrete.

    cracking overmain steel

    tell-tale ruststaining

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    Chloride Diffusion shall be Documented- Deterministic Approach

    A (10C)

    Cs=1.0%

    Ccr=0.1%

    n=0.30

    t0=28 days

    D0=1010-13 m2/s

    B (30C)

    Cs=1.0%

    Ccr=0.1%

    n=0.30

    t0=28 days

    D0=4010-13 m2/s

    0

    0,2

    0,4

    0,6

    0,8

    1

    1,2

    0 20 40 60 80 100 120

    Distance from surface [mm]

    Northern Europe

    Middle East

    Critical concentration

    34.1 68.20

    0,2

    0,4

    0,6

    0,8

    1

    1,2

    0 20 40 60 80 100 120

    Distance from surface [mm]

    Chloride concentration [%]

    Northern Europe

    Very hot climate

    Critical concentration

    34.1 68.2

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    Evaluation

    Carbonation

    tKD CR

    Where

    D: Depth of carbonation (mm)

    KCR: Rate of carbonation mm/yr1/2

    t: Service Life in Years

    42.0

    22.15.2

    KR

    St

    Wheret: Service Life in Years

    S: Concrete cover in mm

    R= w/c ratio

    K: Cl- Content of exposure

    solution in PPM

    Evaluation

    Chloride

    Time for carbonation to reach

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    Time for carbonation to reach

    reinforcement (years)

    External concrete sheltered from rain

    coverw/c

    10 mm 30 mm

    0.7

    0.5

    5 45

    15 135

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    Enhancements to Chlorides

    For structures exposed to chlorides the following enhancementscan be considered (Walker , 1998, 1999 & 2000). Note, that some

    of these measures are also useful in offsetting carbonation. 1. Addition of surface treatments or coatings to prevent ingress.

    2. Addition of corrosion inhibitors to the concrete mix to reduce theaction of chloride.

    3. Addition of coatings to reinforcement to protect its surface.

    4. Use non-corroding reinforcement such as stainless steel orpossibly fibre composite materials.

    5. Catholic protection

    6. Where structurally possible use unreinforced concrete.

    note:expansivenature ofcorrosion

    Sulfate Attack

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    Sulfate Attack

    The presence of sulfates in soil and ground waterhas long been a source of attack of concretebelow ground. In hardened cement, calciumaluminates hydrate can react with sulfate salts toproduce a sulphoaluminate some 27% larger in

    volume than the solid phase, resulting in gradualdisintegration of the concrete.

    Concrete with a water permeability coefficient ofnot greater than 1x10-12 m/s and with a moderateto high sulphate resistance binder (ASTMC1157M) is recommended

    .

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    sulphates

    What is Corrosion of Steel?

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    The electrochemical nature of corrosion

    anode

    +ve

    cathode

    -vecathode

    -ve

    What is Corrosion of Steel?

    the chemical or electrochemical reaction between a material,usually a metal, and its environment that produces adeterioration of the material and its properties.

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    Why is Corrosion of Steel a Concern?

    When reinforcement corrodes, the formation ofrust leads to a loss of bond between the steeland the concrete and subsequent delaminationand spalling. If left unchecked, the integrity of

    the structure can be affected.

    Rust has a substantially higher volume than steel-theoretically

    up more than six times greater, depending on oxygen

    availability

    Stages in Reinforced Concrete Degradation

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    Stages in Reinforced Concrete Degradation

    Degradation of reinforced concreteoften happens in the following fourstages:

    Stage 1: Initially, the concrete appearsto be sound with relatively littlemacroscopic cracking and no reddishdiscoloration from corrosion productformation.

    Stage 2: Macroscopic cracks haveappeared and the concrete surface isstained by reddish corrosion products.

    Stage 3: Spalling of the concretecover over the reinforcing steel is

    clearly visible, due to the formation ofvoluminous corrosion products,

    Stage 4: Severe spalling of theconcrete cover over the reinforcingsteel is evident, leaving thereinforcing steel bars directly exposed

    to the atmosphere.

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    2. Propagation

    Corrosion of Reinforcement

    1. Initiation

    Carbonation Chlorides

    Carbonation and chlorides

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    Cracking

    Why Does Steel in Concrete Corrode?

    Rust

    Reinforcing Steel

    Carbonated zone

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    Why Does Steel in Concrete Corrode?

    When concrete carbonates to the level of the steel rebar, thenormally alkaline environment, which protects steel fromcorrosion, is replaced by a more neutral environment. Underthese conditions the steel is not passive and rapid corrosionbegins.

    Cement Matrix

    Carbonated Zone

    Steel

    Rust

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    When chloride moves into the concrete, it disrupts the passive

    layer protecting the steel, causing it to rust and pit.

    Why Does Steel in Concrete Corrode?

    Corrosion Process

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    Type of Damage

    Transverse cracking

    Spalling of concrete

    Corrosion inducedlongitudinal cracking

    Delamination

    Rust and staining Loss of integrity

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    Good surface finish Curing

    CementAggre-

    gateWater

    Mixing

    Placing Compaction Form_workTempe-

    rature

    Min.

    Moisture

    Loss

    Quantity

    Air entraining

    Admixture

    Factors that improve

    durability

    Suitable materialsHomogeneous

    Concrete

    Workabiliy

    Factors that improve

    Durability

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    Design Strategies for Durability

    Avoid or prevent degradation

    Reduce environmentalloading

    Non reactive aggregate(AAR)

    Non-corrodingreinforcement

    Cathodic protection

    Air entrainment

    Service life design

    Select the materialcomposition and detailingto resist identifieddegradation risks for aspecific period of time

    Multi-Stage ProtectionStrategy

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    PART TWO

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    PART TWO

    Evaluation of Concrete Structures

    Types, causes and evaluation of Cracks Non-Destructive tests Maintenance types and Procedures Exercise

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    The 3-Stage

    Process

    Leadingto repair

    Investigation

    Investigation- Preliminary Survey

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    Investigation Preliminary Survey

    It is a walk around structure & consists of:

    Familiarization with type and extent ofdeterioration

    Collecting samples of loose concrete or

    lumps that can be easily pulled out

    Plan access to hidden areas

    Set safety requirements

    Equipment required: notebook, camera,measuring tape, hammer, binoculars,

    original drawings, papers marked with

    grid for sketching

    Investigation- Preliminary Inspection

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    Investigation Preliminary Inspection

    Its objective is to develop an initial of the most

    likely causes of deterioration. It mainly consists of

    inspecting :

    Cracks: location, type, orientation, width and

    Length, (To make cracks more visible, spray

    concrete with water and avoid noon hours)

    Deterioration (spalling, pop-outs, discoloration)

    Leaks, damp patches or lime-scale

    Reinforcement corrosion

    Previous repairs

    Location and condition of joints

    Condition of any Bearings

    Sample of Preliminary inspection Form

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    Sample of Preliminary inspection Form

    Diagnostic techniques

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    Diagnostic techniques visual assessment

    Delamination -hammer/chain

    covermeter - presence ofreinforcement

    chloride analysis

    phenolphthalein test for

    carbonation half cell measurements to

    ASTM C876

    resistivity

    corrosion rate (linearpolarisation)

    permeability

    ultrasonics

    petrography

    radar

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    EVALUATION OF RESULTS

    Correlation differences between the laboratory conditions and site conditions can vary, and this can affect the

    accuracy of our calibration

    The variability of the particular test method, the operator skill and the variability of the concrete under

    test, control the accuracy with which test results can be calibrated against a particular desired concrete

    property

    Member

    type

    Typical 28-day in-situ equivalent

    wet cube strength as % of standard

    cube strength

    Average Likely range

    Column 65% 55% - 75%Wall 65% 45% - 95%

    Beam 75% 60% - 100%

    Slab 50% 40% - 60%

    Material Control

    and construction

    Assumed std.

    devn. of control

    cube(s)(N/mm2)

    Estimated std.

    devn. of in-situ

    concrete (s )

    (N/mm2

    )Very good 3.0 3.5

    Normal 5.0 6.0

    Low 7.0 8.5

    EVALUATION OF RESULTS

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    EVALUATION OF RESULTS

    Tests have well-defined procedures and the methods used for the calculation and assessment of different

    parameters from directly measured values will depend to a large extent on the test method used

    Variation in properties of hardened concrete tend to be random and requires that the results be analyzed usingvarious statistical tools such as graphical and numerical methods

    The number of test types, location and points used has a

    significant bearing on the ease with which the variability of

    concrete within members and between members can be

    assessed.

    Test method

    No. of individual reading

    recommended at a location

    Standard cores 3

    Small cores 9

    Schmidt hammer 12

    Ultrasonic pulse

    velocity

    1

    Internal fracture 6

    Windsor probe 3

    Pull-out 4

    Pull-off 6

    Break-off 5

    Test method

    Typical COV forindividual member of

    good qualityconstruction

    Best 95% confidence limitson strength estimates

    Cores standardsmall

    10%15%

    10% (3 specimens ) 15% ( 9 specimens )

    Pull-out 8% 20% ( 4 tests )

    Internal fracture 16% 28% ( 6 tests )

    Pull-off 8% 15% ( 6 tests )

    Break-off 9% 20% ( 5 tests )

    Windsor probe 4% 20% ( 3 tests )

    Ultrasonic pulse velocity 2.5% 20% ( 1 test )

    Rebound hammer 4% 25% ( 12 tests )

    introduction

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    introduction While concrete look nice when they are new, over time the concrete can chip, crack

    and crumble.

    Cracks and potholes form due to the freezing and thawing of water that has seeped

    through smaller cracks, weed or grass growth in small cracks, and general wearand tear.

    Regular maintenance will prevent this problem.

    This is usually easy to do and requires up to a half day to complete depending onthe condition and size of your repairs.

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    Types

    ofCrack

    s

    External

    Restraint

    TYPES

    OF

    CRACKS

    BEFORE

    HARDENING

    AFTER

    HARDENING

    CONSTRUCTIONAL

    MOVEMENT

    PLASTIC

    EARLY FROST DAMAGE

    PLASTIC SETTLEMENT

    PLASTIC SHRINKAGE

    FORMWORK MOVEMENT

    SUB-GRADE MOVEMENT

    STRUCTURAL CREEP

    DESIGN LOADS

    ACCIDENTAL OVERLOAD

    THERMAL

    FREEZE / THAW CYCLES

    EXTERNAL SEASONAL TEMPERATURE VARIATIONS

    EARLY THERMAL CONTRACTION

    Internal

    Temperature

    Gradiets

    CHEMICAL

    CORROSION OF REINFORCEMENT

    ALKALI-AGGREGATE REACTIONS

    CEMENT CARBONATION

    DRYING SHRINKAGE

    CRAZING

    SHRINKABLE AGGREGATES

    PHYSICAL

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    Plastic

    settlement

    Plastic

    shrinkage

    Plastic shrinkage

    Corrosion

    Early

    thermal

    contraction

    Alkali-silica

    reaction

    Crazing

    Shear

    cracks

    Long term drying

    shrinkage

    Tensio

    nbendin

    g

    cracks

    Types of Cracking

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    Structural cracks

    Types of Cracking1. Structural cracks

    2. Non structural cracks or Intrinsic cracks

    Non Structural Cracks

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    Non Structural Cracks Intrinsic or non structural cracks are attributable to chemical

    or physical changes taken place within concrete.

    The classification of intrinsic cracks might enable designersand contractors to take measures which will either preventor control these cracks.

    Reinforcing bars

    Intersecting cracks

    Coincident cracks

    Cl ifi ti f k

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    Classification of cracks

    Cracks maybe separated into two classes forthe purpose of deciding upon the type ofrepair.

    a) dormant cracks .

    1) fine cracks:2) wide cracks:

    3) fractures :

    b) live cracks.

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    The problem Cracking occurring during Construction

    Plastic Shrinkage Cracks

    Plastic Settlement Cracks

    Type of defect Typical time of appearance

    Plastic settlementcracks Ten minutes to three hours

    Plastic shrinkage

    cracks

    Thirty minutes to six hours

    Construction defects On removal of formwork

    Crazing One to seven days-sometimes

    much later

    Early thermal

    contraction cracks

    One day to two or three

    weeks

    Longtern drying

    shrinkage cracks

    Several weeks or months

    Chemical attack

    (including sulfate

    attack)

    Few months up to Several

    years depending on nature of

    the materials

    Damage due to

    temperature

    movement (seasonal)

    Probably up to a year ,but

    may be longer

    Alkali-silica reaction Several years

    Reinforcement

    corrosion

    Several years, but may be

    much shorter

    Plastic Shrinkage Cracking

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    Plastic Shrinkage Cracking

    The probability for plastic-shrinkage cracks

    to occur may be increased if the setting time

    of the concrete is delayed due to the use ofslow-setting cement, an excessive dosage of

    retarding admixture, fly ash as a cement

    replacement, or cooled concrete

    Surface drying is initiated whenever the

    evaporation rate is greater than the rate

    at which water rises to the surface of

    recently placed concrete by bleeding .

    concrete mixtures incorporating fly ash, silica

    fume, or fine cements frequently have a low to

    negligible bleeding rate, making such mixtures

    highly sensitive to surface drying and plastic

    shrinkage, even under moderately evaporative

    conditions (ACI 234R).

    231

    0.0

    0.8

    0.2

    Crack width and corrosion

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    Crack width and corrosion

    There is arelationship

    between the

    crack width and

    corrosion of

    steel.

    Surface

    crack

    width(mm)

    Average

    depth of

    corrosion(mm)

    Average

    corroded

    length(mm)

    0.13 0.16 9.2

    0.25 0.16 12.9

    0.51 0.18 12.8

    1.27 0.21 15.0 >0.05

    0.1

    0.4

    1.0

    0.5

    1.5

    Reducing cracks

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    Reducing cracksCracking in con crete can be reduc ed signi f icant ly or el iminated b y obs erv ing the

    fol lowing pract ices:

    Use prop er subgrade preparat ion, inc luding u ni form s upp ort and propersubb ase mater ia l at adequate moistu re con tent .

    2. Minimize the mix water content by maxim iz ing the size and amou nt ofcoarse aggregate and use low -shr ink age aggregate.

    3. Use the lowest amou nt of m ix water required for w orkabi l i ty ; do n otpermit over ly wet consis tencies.

    4. Avo id calcium chlor ide admixtu res.

    5. Prevent rapid loss of su rface moisture w hi le the concrete is st i l l plast icthroug h us e of spray-appl ied f in ishin g aids or plast ic sh eets to avoidplast ic-shr ink age cracks.

    6. Provid e contractio n jo ints at reasonable intervals, 30 times the slabth ickness.

    7. Provide isolat ion jo ints to prevent restraint from adjo in ing elements ofa structure.

    8. Prevent extreme changes in temperature.

    9. To m inimize cracking on top of vapo r barr iers, use a 100-mm thick (4-in.) layer of sl ight ly damp , compact ib le, drainable f i l l choked o ff wi th f ine-grade mater ial . If co ncrete mus t be placed direct ly on polyethylene sheetor other vapor barr iers, use a mix with a low water content .

    10. Pro er l lace conso lidate fin ish and cure the concrete.

    Testing- Scope and Guidance

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    Testing- Scope and GuidanceTesting is performed in order to obtain sufficient

    information on the condition of the deteriorated

    structure so that the appropriate remedial repairmethod is implemented. The sampling rate, type

    and location of tests shall include:

    Different elements (Columns, beams, Slab)

    Typical deteriorated areas

    Typical Non-deteriorated areas

    Areas with Different exposure conditions

    Previously repaired areas

    NO TESTS SHALL BE CARRIED OUT UNLESS IT IS

    KNOWN WHAT THE RESULTS WILL BE USED FOR

    Testing Types of Tests & Location

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    Testing Types of Tests & Location

    Location: Concrete on top layer tends to be weaker than the

    bottom one- well distribution shall be maintained

    ASSESSMENT OF PROPERTIES

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    Property under

    investigationTest Equipment type

    Corrosion of

    embedded steel

    Half-cell potential

    Resistivity

    Linear polarization resistance

    Cover depth

    Carbonation depth

    Chloride concentration

    Electrochemical

    Electrical

    Electrochemical

    ElectrochemicalChemical/microscopic

    Chemical/electrical

    Concrete quality,

    durability and

    deterioration

    Surface hardness

    Ultrasonic pulse velocity

    Radiography

    Permeability

    Absorption

    Petrographic

    Sulphate content

    Air content

    Abrasion resistance

    Mechanical

    Electromechanical

    Radioactive

    Hydraulic

    Hydraulic

    Microscopic

    Chemical

    Microscopic

    Mechanical

    Concrete strength

    Cores

    Pull-out

    Pull-off

    Break-off

    Penetration resistance

    Maturity

    Mechanical

    Mechanical

    Mechanical

    Mechanical

    Mechanical

    Chemical/electrical

    Integrity and

    performance

    Pulse-echo

    Acoustic emission

    Thermoluminescence

    Thermography

    Radar

    Reinforcement location

    Strain or crack measurement

    Load test

    Mechanical/electronic

    Electronic

    Chemical

    Infra-red

    Electromagnetic

    Electromagnetic

    Optical/mechanical/electrical

    Mechanical/electronic/ectrical

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    TYPES OF TESTS Destructive tests:

    These conventional methods enable thestrength of the concrete to be measured byway of cores or cubes cut from the concrete.However, this is not possible in all cases andespecially not for slender members.

    Non-destructive tests:

    By definition, the strength properties arenot measured directly so some otherproperties are measured and the strengthestimated by calibration. Naturally, thesemethods have the great advantage thatconcrete is not damaged. For example: Ultra-sound test and Schemed Hummer Test.

    Partiall y destructi ve tests:

    In these tests, the concrete is tested tofailure but the destructive resulting is verylocalized and member under test is notweakened to any significant extent Forexample Core test. .

    Testing Types of Tests & Location

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    Testing Types of Tests & LocationDirect: equipment gives direct result for property

    being tested

    Indirect: the required property is determined

    indirectly

    Qualitative: Test will not yield quantitative results

    A Range of Techniques used for the Non-DestructiveTesting of Concrete

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    surface

    absorption

    of water

    Indentation Rebound

    surface

    hardness

    surface methods

    pulse

    velocity

    shock waves

    pulse

    attenuation

    ultrasonic

    pulse

    propagation

    damping

    capacity

    torsional longitudinal

    damping

    capacity

    flexural

    Resonance

    Vibration methods

    Radiography

    x-rays rays

    Absorption Back -Scater

    Radiometry

    Neutrons

    Radio acive methods

    Magnetic

    steel

    detection

    Microwave

    absorption

    Dielectric

    Conductivity

    Electrical

    methods

    Non-destructive testing of concrete

    Testing of Concrete

    Testing Types of Samples

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    Testing Types of Samples

    Lump Samples: They are broken small pieces from the

    structure good for visual examination and chemical

    testing.Cores: are cylindrical shape samples cut by a drill with

    hallow barrel tipped with industrial diamond bit. Core

    diameter for compressive strength can be either 100, 120,

    or 150 mm

    Dust Samples: are obtained

    directly from structures using

    hand held rotary drills and

    dust is collected via a shroud

    around the bit or by skewedtube connected to a plastic

    bag as shown in the adjacent

    figure

    Testing - Sampling

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    Testing SamplingFor elements that contain chloride, it is suggested

    that 10 % of each elements (Col, Beams, slabs) to

    be tested with a minimum of 3 from each type.

    The Building Research Establishment, suggests

    the following:

    Classification of Various Test Methods

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    Destructive tests.

    These conventional methods enable the strength of the concrete to be measured by way of cores or cubes cut

    from the concrete. However, this is not possible in all cases and especially not for slender members.

    Non-destructive tests.

    By definition, the strength properties are not measured directly so some other properties are

    measured and the strength estimated by calibration.

    Naturally, these methods have the great advantage that concrete is not damaged

    Partially destructive tests.

    In these tests, the concrete is tested to failure but the destructive resulting is very localized

    and member under test is not weakened to any significant extent

    Ultrasonic Pulse Velocity

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    Ultrasonic Pulse Velocity

    The ultrasonic pulse velocity technique is based on the ability to measure the propagation velocity of a pulse of

    vibrational energy which has passed through a concrete medium.

    Knowing the direct path length between the transducers, and the time of travel, the pulse velocity through the

    concrete can be obtained.

    Property under

    investigationTest

    Corrosion of

    embedded steel

    Half-cell potential, Resistivity, Linear

    polarization

    Cover depth, Carbonation depth

    Concrete

    quality,

    durability anddeterioration

    Surface hardness, Ultrasonic pulse velocity

    Radiography, Relative humidity,Permeability,

    Absorption, Sulphate content.Expansion, Air

    content ,Cement type and content,Abrasion

    resistance

    Concrete

    strength

    Cores, Pull-out, Pull-off, Break-off

    Penetration resistance, Maturity

    Integrity and

    performance

    Pulse-echo, Dynamic response, Radar

    Acoustic emission, Thermography

    Strain or crack measurement, Load test

    V= L / T

    Where:

    V=Pulse velocity

    L= Path length, mm

    T= effective time, microsecods

    IN-SITU Testing

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    IN SITU Testing

    Half Cell potential: It measures the electrical

    potential on the surface of steel to qualitatively

    estimate the its likelihood of corrosion.

    Potential P

    ( mV)

    Risk of

    corrosion

    P > -200 mV 5 %

    -350< P< -200 50 %

    P< -350 95 %

    Half Cell Potential

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    Half Cell Potential

    BS 1881

    PurposeTo determine the risk ofcorrosion in reinforcement.

    Results Range

    Our results

    They range between -200 and -300mV, then we conclude thatthere is 50% risk of corrosion

    Concrete Chloride Content

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    Concrete Chloride Content

    bS 1881

    PurposeInspect corrosion of reinforcement

    Result Ranges

    Not to exceed

    Max. Chloride content = 0.4% by weight of cementfor reinforced concrete, InGulf only allow for 0.3%.

    = 0.1% by weight of cement

    for prestressed concrete Our Results

    Ranges between 0.04% and 0.1%

    TESTING OF CONCRETE

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    METHOD STANDARDS PRINCIPLE

    FEATURES

    ASTM BS 1881

    Rebound

    hammer

    C805 Existing

    concrete,best

    used

    comparatively

    Pull out C900 207 Existing

    concrete , high

    variability

    Pull off 207 Existing

    concrete

    surface orpartially cored

    Break off C1150 207 New

    construction or

    Exsisting

    concrete

    IN-SITU Testing

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    Surface Hardness: Rebound (schmidt) hammer: used

    to indirectly asses the strength of Concrete

    Near Surface Strength: used to asses the strength ofconcrete near surface

    1) Pull out Test 2) Capo (Cut and Pull-out)

    3) Pull off Tests 4) Break off Tests

    5) Penetration Resistance

    Ultrasonic

    Pulse Velocity

    Test: used to

    assess variationin the strength

    and presence of

    Void,

    Honeycombs Direct IndirectSemi-Direct

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    correlation between the pulse velocity & cube compressive

    strength

    20

    22

    24

    26

    28

    30

    32

    34

    36

    38

    40

    4.7 4.8 4.9 5 5.1 5.2 5.3 5.4

    Pulse KM/s

    C

    ompressiveStrength(N/mm2)

    Maintenance Management System

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    Maintenance Management System

    Policy & Resources

    Committee

    Property

    Department

    Architects Quantity Surveyor

    Engineers BuildingMaintenance

    Area surveyor

    Senior surveyor

    Surveyorstechniciansinspectors

    Valuers Rural Practice

    Maintenance is a combination of any actions carried out to retain an item

    in ,or restore it to an acceptable condition

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    The maintenance of structures is done to meet thefollowing objectives:

    Prevention of damages and decay due to natural

    agencies to keep them in good appearance andworking condition.

    Repair of the defects occurred in the structure andstrengthen them if necessary.

    i f i

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    Necessity of MaintenanceThe maintenance of structures is done to meet the

    following objectives: Prevention of damages and decay due to natural

    agencies to keep them in good appearance andworking condition.

    Repair of the defects occurred in the structure and

    strengthen them if necessary. MAINTENANCE is a combination of any actions

    carried out to retain an item in ,or restore it to anacceptable condition

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    Types of Maintenance1. Routine Maintenance (Cyclic Maintenance)

    2. Preventive Maintenance (Scheduled maintenance.

    3. Corrective Maintenance (Emergency maintenance.)

    R ti M i t

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    Routine Maintenance

    Its the service of maintenance attended to thestructure periodically.

    It is done by the fund provided annually for thepurpose which is normally 1 % of the costof construction.

    This is rendered to meet day to day problem ofnormal nature and includes the inspection,

    planning the program and executing thesame.

    It includes white washing, patch repair toplaster, replacement of fittings and fixtures,binding of road surface.

    Preventive Maintenance

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    Preventive Maintenance

    The maintenance work done

    before the defects occurred ordamaged developed in the

    structure.

    It includes through inspection,planning the program if

    maintenance and exacting the

    same.

    It depends upon thespecifications, condition and

    use of structure.

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    It is the maintenance done after the defects or

    damage occurs in the structure.

    Corrective Maintenance:

    Wh t t k ti

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    Corrosion

    0

    0.5

    1

    When to take action

    Relative

    deterioration

    Time to onset of corrosion

    Time to first cracking

    Time to first spalling

    Time to failure

    Time

    A summary of a decision making process for investigating and assessing

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    Routine inspection

    Required as part of asset management systemAd hoc inspection because:

    Evidence of cracking or spalling of concrete

    Requirement for durability assessment of structure

    Change of use or ownership

    Initial assessment of current state of structure

    Investigation, testing and durability assessment

    (These can be different for individual elements of the structure)

    Determine cause of deterioration and whether it is corrosion related

    Determine degree of deterioration

    Establish:

    Intended use of structure

    Design life of structure

    Residual service lifespan

    Required performance characteristics

    Consider:

    original design approach

    Environment and contaminationConditions during construction

    Conditions of use

    History of structure

    Identification of active deterioration mechanisms

    Type A Type B Type C Type D

    Carbonation Cast-in chlorides Ingressed chlorides Carbonation & Chlorides

    Contributory

    deterioration

    mechanisms

    Evaluation of deterioration

    Establish cover depth

    Establish chloride concentrations

    Establish depth of carbonation

    Establish condition of steel

    Assess structural implications

    Monitoring

    Periodic Continuous

    Modeling and prognosis

    Future chloride concentrations

    Future depth of carbonation

    Future corrosion rate of steel

    Detailed assessment of condition of structure or element

    Choose repair and protection principle appropriate to type of durability deterioration process

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    PART THREE

    Purpose and Scope of Concrete Repair

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    Purpose and Scope of Concrete Repair

    Repairs are performed in various ways on concrete

    structures in order to extend its service life

    Time

    Deterioration

    End of Service Life

    Initiation Period Propagation Repair Cycles

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    Average chloride ion content by weight of cement (%)

    4b 40 years-old concrete structures

    Negligible

    Low Very highHigh

    Low Moderate

    Moderate

    High

    Damp

    environment

    Dry

    environment

    Dry

    environment

    Damp

    environment

    0 0.60.4 0.80.2 1.51.0

    Low Moderate

    Moderate

    High

    Very High

    Very high

    Where the reinforcement is still

    within the alkaline zone (pH>10)

    Where the reinforcement is in

    lower alkaline condition (pH

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    Repair techniques

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    The scope of repair works is summar ized as fo l low s:

    Replacement of spalled areas

    Sealing of cracks wider than 0.2mm

    Application of Additional Cover

    Protective Coating System to Concrete Surfaces

    Waterproofing System

    Bearings

    p q

    Materials for repair

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    1) Resin mortars:

    To resist a wide range of aggressive chemicals. Having the ability to cure under environmental

    condition.

    2)Epoxy mortars: In a well formulated epoxy mortar the shrinkage

    can be as low as 20 micro strains.

    3)Bonding coats: bonding coats are used to promote the adhesion of

    the repair composition to the concrete substrate.

    Details of specimens and test methods utilized to

    determine the properties of resin based repair mortars

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    Test methodNo. of

    specimens

    tested per

    component

    Property

    ASTM C 308 [14]3Pot life

    ASTM C 884 [15]3Rate of cure

    BS 6319 part 4 [12]3Adhesion

    ASTM C 579 [16] Method A6Compressive

    strength

    ASTM C 307 [17]6Tensile strength

    ASTM C 580 [18]6Flexural strength

    ASTM C 580 [18]6Elastic modulus

    ASTM C 531 [11]6Shrinkage

    ASTM C 531 [11]6Thermal expansion

    ASTM C 1202 [13]3Chloride

    permeability

    ASTM C 267 [19]3Chemical resistance

    determine the properties of resin-based repair mortars

    Details of specimens and test methods utilized to determine the properties of bond coat materials.

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    Test methodNo. of

    specimens

    tested per

    componen

    t

    Property

    BS 6319 part 4 [12]6Improvement in

    bond

    ASTM C 1202 [13]3Chloride

    permeability

    Non-standard3Carbonation

    Non-standard3Electrical resistivity

    Details of specimens and test methods utilized to determine the properties of steel primers.

    Test methodNo. of

    specim

    ens

    tested

    percompon

    ent

    Property

    ASTM D 4541 [21]3Adhesion to steel

    Non-standard3Sensitivity to steel

    cleaning

    ASTM D 1654 [22]3Resistance to salt

    exposure

    ASTM G 78 [23]3Crevice attack

    Non-standard3Resistivity

    Details of specimens and test methods utilized to determine the properties of surface coatings.

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    Specimen sizeTest methodNo. of

    speci

    mens

    tested

    percomp

    onent

    Property

    62x 100 x 300 mm (concrete)ASTM D 4541 [21]3Adhesion

    25x 25 x 250 mm (mortar)Non-standard3Crack bridging

    75mm dia and 50 mm high (concrete)Non-standard3Chloride diffusion

    50mm dia and 72 mm high (mortar)Non-standard3Moisture resistance

    150x 150 x 150 mm (concrete)DIN 1048 [24]3Water permeability

    50mm dia and 72 mm high (mortar)Non-standard3Carbonation

    resistance

    25x 25 x 25 mm (mortar)ASTM C 267 [19]3Chemical resistance

    Sealers and Concrete Surface Coatings

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    Environment Preferred concrete surface treatment material

    CO2 Silane/siloxane with acrylic topcoat; acrylic coating

    Sulfate Silane/siloxane with acrylic topcoat

    Chloride Silane/siloxane with acrylic topcoat; silane; acrylic coating

    Purpose Suggested coating

    Cement-based Resin-based

    Moisture barrier Polymer-modified cement Epoxy resin

    Chloride barrier Epoxy-modified cement Epoxy resin

    Crack bridging Polymer-modified cement Epoxy resin

    CO2 barrier Polymer-modified cement Acrylic or epoxy resin

    Chemical resistance Polymer-modified cement Epoxy resin

    Repair- Reinstatement with Mortar1 Breaking Out

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    2- Cleaning The ExposedReinforcement & Substrate

    1- Breaking Out

    Spalled Concrete

    3- Applying protective

    Coating to exposed steel

    4- Soaking or applyingBonding agent to substrate

    6- Reinstatement with mortar

    (Patching)

    7- Curing

    5- Install formworks for

    slurry type mortar

    Repair- Reinstatement with MortarTypical ShuttersMethods of

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    Method

    of fixing

    anchors

    Typical Shutters

    For Repair

    Methods of

    Breaking concrete

    Repair- Cathodic ProtectionIt is used to prevent or reduce corrosion rates It works by

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    It is used to prevent or reduce corrosion rates . It works by

    connecting the metal reinforcement to another material which

    is anodic in relation to the metal reinforcements. The metal

    becomes a cathode and its corrosion is reduced. Twosystems are used:

    Sacrificial anode: It consists of small

    zinc, or magnesium blocks tie around

    reinforcements at 50 to 75 cm. They aremore reactive than steel and reacts with

    chloride faster.

    Impressed Current System: Inert

    material (mesh) connected to a DC

    power supply so that the reinforcement

    will stay protected in a cathode state

    Re-Alkalization & CL- ExtractionRe-Alkalization is an electrochemical

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    Re-Alkalization is an electrochemical

    treatment for reinstating the passive

    state around reinforcement. This is

    achieved by passing an current thruthe concrete to then reinforcement

    using an externally applied anode that

    is attached to the concrete surface.

    Chloride Extraction is anelectrochemical process for removing

    corrosive chloride from concrete. It is

    achieved by applying an electrical field

    between reinforcement and an external

    anode mesh. As a result Cl- are

    transported towards the anode and outof the concrete. Also a high PH is

    formed and protection of steel is re-

    established.

    Repair Other Techniques

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    Coating:

    Barrier Coating form a film on the surface Ex :Epoxy coating, Acrylic, Polyurethane and Polymer

    cement coating

    Pore Blocker: They are solvents that do not form a

    film on the surface. Instead they penetrate thecapillary pores and block them via crystallization.

    Pore liner: Also do not form a film on the surface.

    They react with the silica in concrete to create a water

    repelling compound.

    Sealer: they form a film on the surface and also

    penetrate the pores to block them.

    Crack Injection: Resin is injected under

    Repair Other Techniques

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    Crack Injection: Resin is injected under

    pressure through drilled holes that intersecting

    the cracks in order to close these cracks and

    prevent contamination from reachingreinforcement.

    Corrosion Inhibitors:

    Calcium Nitrate: they are added to concrete at the time of mixing

    and reacts with the ferrous of the steel to make a passive stable

    layer up to certain chloride concentration. They are usuallyapplied at a rate of 2 liters of Calcium nitrate / kg of Chloride

    concentration per m3 of concrete.

    Migrating Corrosion Inhibitors (MCI): Recently developed,

    they follow the same principles of calcium nitrate but can be

    applied on the surface of the concrete. It is claimed that they

    migrate from the surface to the reinforcement to react with it and

    form on its surface a monomolecular layer which displace any

    chloride and protect the reinforcement from attack. Rate = 1l/m3

    Repairing Techniques

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    Repairing Techniques

    Repairing optionsNo repair Partial Repair full repair

    Repairing process:Reinforcement Replacement

    Concrete removalConcrete cleaning

    Old reinforcement cutting and cleaning

    Reinforcement Protection

    Coupling systemIt is recommended for the deck slab due to limitation of space

    Straight labs system

    It is recommended for the wing wall

    REPAIR METHOD (Galva shield )

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    Can be used in corrosive environments includingchloride contaminated and carbonated concrete

    Extends service life of patch repairs User-friendly and easy to install

    Galva shield XP anodes provide localized corrosion

    protection in reinforced concrete buildings andstructures. The palm-sized anode consists of agalvanic zinc core surrounded by an activecementitious matrix

    The Benefits

    Repair to spalled concrete

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    Install structural supportingsystem as necessary.

    Remove spalled concrete instages observing structuralrestrictions to a depth of50mm behind thereinforcement .

    Delineate the area to a voidfeathering affects.

    Welding new pars.

    Apply epoxy coating to

    provide adhesion toconcrete.

    Apply replacement concreteof cementations mortar.

    http://www.vseal.com/surfacedefects/spalling.php
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    Repair ing c racks

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    Repair ing c racks

    Repairing Techniques

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    Repairing Techniques

    Repair of cracks:

    All cracks are treated the same way except thedifference between live cracks and dead cracks

    Live cracks are sealed with flexible material tosupport the effect of its movements

    Dead Cracks are sealed with a cementitiousmaterial

    Repair failure

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    Repair failure

    debonding

    shrinkage

    cracking

    corrosionagain

    evident

    Sealing of cracks & joints

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    g j Perrier to drilling for injections

    points ,reinforcement shouldbe located using a covermeter.

    Spaces between the injectionspoints shall be temporarilysurface sealed along thecracks or joints.

    All injection joints shall becleaned using oil freecompressed air.

    Injections should start at oneend and work progressivelyalong the joints or cracks.

    Repairing cracks

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    1-Chisel out the crack 2-Clean loose material

    3-Apply at thin layer of bonding 4-Mix vinyl reinforced patching

    5- Variation when repairing a large crack

    Tips

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    Tips

    Repair concrete cracks when the temperature is above 50 F degreesand overnight temperatures are not expected to drop below freezingthe next few nights.

    Don't do repairs when it's too hot or too windy. The material will dryout too fast resulting in a weak repair. If this is unavoidable, then putplastic over it or shade it.

    After you repair concrete cracks, it's always a good idea to put a coatof concrete sealer over the area to help prevent water seapage.

    If your repairs are a darker color than the surrounding concrete, tryrubbing it with a flat stone. This will turn it white making it less

    noticable.

    If you plan to acid stain, be sure the caulk or patching used for anyrepairs contains cement or cementations material. If not the acid won'treact and the repairs will be left uncolored.

    Protection of Reinforcing Steel

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    Use of Inhibitors: Inhibitors are normally added to concrete to protect thereinforcing steel. They are widely used as durability enhancing materials forreinforced concrete structures. An ideal corrosion inhibitor is a chemical

    compound that when added in adequate quantity can prevent corrosion ofembedded steel and has no adverse effect on the properties of fresh andhardened concrete. Several inhibitors have been proposed to inhibitreinforcement corrosion in the presence of chloride ions. Lafave (2002)reviewed nearly 50 papers and reports from research on corrosion-inhibitingadmixtures used individually in structural concrete. Based on the literaturereview they arrived at the following recommended optimum admixturedosage for corrosion protection of mineral and chemical admixtures: Silicafume(10 to 15%) cement replacement, Fly ash (25 to 35%) cementreplacement, GGBFS (40 to 55%) cement replacement, Calcium Nitrite (15to 25 L/m3) of concrete.

    Mineral Corrosion Inhibitors: Mineral corrosion inhibitors that are mostcommonly used in the UAE are: Silica Fume, Fly ash, and Ground

    Granulated Blast Furnace (Sabouni, 1999).

    Chemical Corrosion Inhibitors: The most commonly used chemicalcorrosion inhibitors is calcium nitrite. Calcium nitrite is typically mixed intoconcrete as slurry. In concrete, calcium nitrite promotes stabilization ofreinforcing steel's natural passivating layer. Nitrite is an inhibitor thatreduces the transport of ferrous ions to the electrolyte; in other words, nitrite

    blocks the current path between adjoining mats of reinforcement. The

    Avoid Deterioration by Mixing Stainless Steel with Black Steel

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    In humid atmosphere

    Different electro-chemical

    potentials leads to Galvanic

    Corrosion (Bi-metal corrosion)

    In alkaline concrete

    High pH leads to the sameelectro-chemical potentials,

    hence no corrosion !

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    Coating and alloying of rebars

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    Coating and alloying of rebars

    One of the ways of preventing corrosion of thereinforcing steel is by applying a protective coating onthem.

    Coating of conventional reinforcement with organic orinorganic coatings may also result in the prevention ofcorrosion by isolating the steel from coming in contactwith oxygen, moisture, and chlorides.

    Epoxy coating and zinc coating (i. e., galvanization) are

    also utilized. Yet another way of minimizing the steel corrosion is

    through micro-alloying the same.

    corrosion inhibitors

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    Contamination Preferred corrosion

    inhibitor

    Chloride (0.8% Cl-) 4% calcium nitrite or 4%

    calcium nitrate

    Chloride and sulfate

    (0.8% Cl- + 1.5% SO3)

    4% calcium nitrite or 3%

    calcium nitrate

    Sea water 4% calcium nitriteBrackish water 2% calcium nitrite

    Unwashed aggregate 4% calcium nitrate

    A recent study, on the effectiveness of four types of corrosion inhibitors,

    calcium nitrite, calcium nitrate, and two organic inhibitors in

    contaminated concrete, conducted by Al-Amoudi et al. (2003) showed thatalthough all the four corrosion inhibitors investigated were effective in

    delaying the initiation of reinforcement corrosion. However, calcium nitrite

    was distinctly efficient in the concrete specimens contaminated with

    chloride, chloride plus sulfate and sea water

    Monitoring

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    Monitoring

    Monitoring is primarily a diagnostic or controlprocess to help understand the in-service

    performance or management of a structure. It is

    also a valuable tool in the routine assessment of

    a structure. Monitoring may be either a periodicor repeated activity, or a continuous recording of

    data.

    The major advantages of continuous

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    The major advantages of continuous

    monitoring are that:

    1. Electrochemical probes embedded in a new

    structure can give early warning of potential

    durability problems, especially in critical areas.2. Once installed, access is not required again

    3. Retrofitted probes can be used to access the

    effectiveness of remedial techniques.

    SILOS

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    Recent Improvements

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    The increasing availability and use of Mineral Additions (such as

    microsilica, pfa and ggbfs) as cement replacements

    Advances in local formulation and production of highly efficient SuperPlasticisers which have enabled the Free Water/Cementitious Ratio to bereduced to 0.35, or even less

    Recognition of the importance of the thickness and the quality of theconcrete in the cover zone

    Improvements in the quality of Epoxy Coated Rebar

    Improvements and increased use of surface coating materials

    The availability of Corrosion Inhibitors

    The increased use of Cathodic protection and prevention systems

    REFERENCES ACI Committee 318 (1999), Building Code Requirements for Structural Concrete

    (318M-99) and Commentary (318RM-99), American Concrete Institute, Michigan,

    USA

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    USA.

    ACI Committee 440 (2002), Guide for the design and construction of externally

    bonded FRP systems for strengthening of concrete structures, American Concrete

    Institute, Michigan, USA.

    FIB Bulletin 14, Design and use of externally bonded FRP reinforcement for RC

    structures. 2001.

    Macdonald, M. D. and Calder, A. J. J. (1982), Bonded steel plating for strengthening

    concrete structures, International Journal of Adhesion and Adhesives, No. 4, pp. 119-

    127.

    Meier, U. (1997), Repair using advanced composites. International Conference :

    Composite Construction - Conventional and Innovative, Innsbruck, Austria, IABSE,

    pp. 113-123.

    Neale, K. (2001). Strengthening reinforced concrete structures with externally-bonded

    fibre reinforced polymers - design manual no. 4. ISIS Canada, Winnipeg, Manitoba,

    Canada.

    SAI (2001), Concrete structures, Australian Standard AS3600-2001, Standards

    Australia International, Sydney, Australia. Teng, J. G., Chen, J. F., Smith, S. T. and Lam, L. (2002). FRP strengthened rc

    structures. Chichester, England, John Wiley & Sons, Ltd.

    BRE Information Paper-Testing Anti-Carbonation Coatings for Concrete. . . . . . . . . . . . . . . . . .

    AASHTQ-,Guide Specifications for Polymer Concrete Bridge Deck Overlays-Reference on ly. .

    Corrosion Management

    , ACI 222R-01-Protection of Metals in Concrete Against Corrosion. . . . . . . . . . . . . . . . . .

    V BRE Digest 444 Corrosion of Steel in Concrete

    Part3:ProtectionandRemediation 1679

    BRE D53-Guide to the Maintenance, Repair, and Monitoring of Reinforced

    Concrete Structures-Reference only1691

    i/'ts TR 36-Cathodic Protection of Reinforced Concrete. . . . . . . . . . . . . .

    CS TR 37-Model Specification for Cathodic Protection of Reinforced Concrete. . . . . . .

    A Monograph No: 2-An Introduction to Electrochemical Rehabilitation Techniques. . . . . .. . . . . .

    CPA Monograph No: 4-Monitoring & Maintenance of Conductive Coating Anode

    Cathodic Protection Systems 1819

    CPA Monograph No: 6- The Principles and Practice of Galvanic Cathodic Protection for Reinforced Concrete Structures1823

    CSA S448. 1-93-Repair of Reinforced Concrete in Bui ldin gs-Reference only . . . . . . . . . , . .. . . . . . . .

    FIP-Guide to Good Practice for Repair and Strengthening of Concrete Bridg es-Reference only . . . . .

    ACt 345.1 R-92 (Reapproved 1997)-Routine Maintenance of Concrete Bridg es-Reference only . . . . . .

    REFERENCES

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    ACt 345.1 R 92 (Reapproved 1997) Routine Maintenance of Concrete Bridg es Reference only . . . . . .

    CS TR 33-Assessment and Repair of Fire-Damaged ConcreteStructures. . . . . . . . . . . . . . . . . . . . . . . .

    CI 546.1 R-80 (Reapproved 1997)-Guide for Repair of Concrete Bridge Superstructures. . . . . : . . . . . .

    ACI 546.2R-98-Guide to Underwater Repair of Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    ACI 210R-93 (Reapproved 1998)-Erosion of Concrete in Hydraulic Structures. . . . . . . . . . . . . . . . . . . .

    ACI 210. 1 R-94 (Reapproved 1999)-Gompendium of Case Histories on Repair of

    Erosion-Damaged Concrete in Hydraulic Structures 1979

    USACE EM 1110-2-2002, Chapter 8-Evaluation and Repair of Concrete Structures. . . . . . . . . . . . . . .

    CI362.2R-0D-Gu'de for Structural Maintenance of Parking Structures. . . . . . . . . . . . . . . . . . . . . . . . .

    ACPA TB-020.02P- The Concrete Pavement Restoration Guide:

    Procedures for Preserving Concrete Pavements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

    ACPA TB-002.02P-Concrete Paving Technology-Guidelines for Full Depth Repair. ..

    ACPA TB-003.02P-Concrete Paving Technology- Guidelines for Partial-Depth SpaIi Repair

    ACPA TB-005P- Technical Bulietin-Guidelines for Unbonded Concrete Overlays. . . ..

    ACPA TB-008.01 P-Diamond Grinding and Concrete Pavement Restoration. ..

    ACPA TB-007P- Technical Bulietin-Guidelines for Bonded Concrete Overlays. . . . . ...

    MSHTuide Specifications for Polymer Concrete Bridge Deck Overlays. . . . . . . ..

    CRA-Standard Method of Measurement for Concrete Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

    CS TR 38-Patch Repair of Reinforced Concrete-Subject to Reinforcement Corrosion. . . . .. . ...

    ICRI Guideline No. 03735-Guide for Methods of Measurement and Contract Types for Concrete Repair Work

    ACI 22.1 R-93 (Reapproved 1998), Chapter 3-Causes, Evaluation, and Repair

    of racks in concrete Structures

    ICRI Guideline No. 03734-Guide for Verifying Field Performance of Epoxy Injection of Concrete Cracks..

    ACPA TB-018P-Concrete Paving Technology-Slab Stabilization Guidelines for Concrete Pavements. . . . .

    p/ ACI 440.2R-02-Guide for the Design and Construction of Externally Bonded FRP Systems for

    Guide to Surface Treatments for Protection and Enhancement of Concrete. . . .. ...

    ICRI Guideline No. 03732-Selecting and Specifying Concrete Surface Preparation for

    Sealers, Coatings, and Polymer Overlays ..

    1JSACE TN CS MR 4.4--Cleaning Concrete Surfaces. . . . . . . . . . . : . . . . . . . .. . . . . . . . . . . ..

    USAGE TN CS MR 4.3 ER-Removal and Prevention of Efflorescence on Concrete and Masonry

    ACI 224.1 R-93 (Reapproved 1998), Chapter 3-Causes, Evaluation, and Repair of