kh mold presentation 2016
TRANSCRIPT
YOUR GLOBLE IDEAL RESOURCE FOR QUALITY MOLDSYOUR GLOBLE IDEAL RESOURCE FOR QUALITY MOLDS
www.kwww.kuaihonguaihong.com.com
Shenzhen KuaiHong Industry Co.,Ltd Shenzhen KuaiHong Industry Co.,Ltd ( KH Mold) will be y( KH Mold) will be yourour reliablereliable pplastic lastic injection moldsinjection molds suppliersupplier specializspecializinging in designingin designing&&manufacturing injection molds manufacturing injection molds and and molding plastic parts molding plastic parts located located inin ChinaChina....
Key Service: Mold Component Manufacturing Plastic Injection Mold from small 500kg to Large 20T Precision Mold Prototype mold 2K mold Over Mold In House Mould Trials
CapabilityFactory annual output: 360 set molds Monthly output: 30 set moldsThe Max. size of mold : 2500*1600*1000MMThe Max. weight of mold: 20TThe accuracy of machine:0.005MM
Project Management Process Project Management Process
Customer PO Project dept. Engineer dept.Moldflaw CAE
Mold DFM
Customer Confirm
Internal Analysis
Review
Mold tryout
Mold improved
QA
Mold Final Trial check
Customer confirm
Mold ShippingMold deliver doc.
FQC
QA
Review meetting
Mold 2D,3D design hot runnersystem, hydro-cylinder etc , as per required
Internal AnalysisMoldbase, steel ,mold standrad, as per required
Customer Confirm
Kick off meeting
Review
Internal PO, Mold schedule,2D mold component drawing layout .
Order moldbase,steel,hot runner system etc,
mold component and mold standard order.
mold 2D and 3D Release
Following mold manufacture progress and reporting
Mold assembly
IPQC
IPQC
IQC Incoming Material Checking
Professional Project ManagementProfessional Project Management
Project Management Responsibility:
A dedicated project engineer managing customer project, focus onquality checking, timing plan control, technical service and all internal and customer communication
A good understanding of customer’s standard for tooling and manufacturing
Follow closely up mould manufacturing progress Follow closely up mould manufacturing progress
Provide time schedule from design and update weekly status reports to customer every week till T1
Present trial out and submit samples according to promised time-lines
Make mold issue and modification solution report after every trial
Cost and ECR change management
Every project team includes designer, engineer, project assistant, project manager, normally 3-5 staffs depending on projects
EngineeringEngineering DepartmentDepartment
Farmilar with European Process Standard Complete In-house Design Facility & 3D Mould Design CAD / CAM Software: UniGraphics Support Solidworks2007 / Catia.14 / Pro/E4.0/5.0, etc. Component Process Analysis before Machining Moldflow Analysis 3D Data Update and Confirmation before the Design Stage
Manufacturing WorkManufacturing Work--shop Viewshop View
Milling & Grinding MachineMilling & Grinding Machine
CH-16V 0.02mm 1Drilling Machine
Capability Precision QtyEquipment Name
1
1800*1500 0.02mm 1Drilling Machine
DH-1000 0.02mm 1Gun Drilling Machine
800*500*400 0.01mm 2Grinding Machine
600*450*350 0.01mm 2Grinding Machine
400*300*300 0.01mm 2Grinding Machine
300*450*250 0.01mm 1Grinding Machine
180*120*199 0.005mm 4KCS-618M
1000*600*600 0.05mm 2Milling Machine
800*400*500 0.05mm 9Milling Machine
600*400*300 0.01mm 3Milling Machine
¢ 600*1500 0.05mm 1Lathe Machine
CNC CNC WorkWork--shop Viewshop View
Equipment Name Origin Stroke PrecisionQty
KEN 5 Axis CNC High speed
Taiwan 2500*1600*1000 0.005mm 1
kafo CNC High speed Taiwan 2600*1600*1000 0.01mm 1
CNC Staff: 20
• 7 CNC Program Engineers
• 13 CNC Operators
• 2 shifts
CNC CNC WorkWork--shop Viewshop View
Equipment Name Origin Stroke Precision Qty
F5 Vertical CNC /Makino Japan 900×500×450 0.005mm 2
Mori Seiki High Speed CNC NV6000 DCG
Japan 900*600*700 0.005mm 1
CNC H-1580/Mitsubishi Japan 1500*800*800 0.01mm 1
CNC H-1690/Mitsubishi Japan 1600*900*800 0.01mm 1
CNC H-1370/Mitsubishi Japan 1300*700*700 0.01mm 1
CNC H-1050/Mitsubishi Japan 1000*500*700 0.01mm 2
High Speed CNC-850/Mitsubishi Japan 800*500*600 0.01mm 1
High Speed CNC-650/Mitsubishi Japan 600*500*500 0.01mm 1
High Speed CNC
Normal CNC Machine
CNC engraving and milling machine
EDM workshopEDM workshop ViewView
All electrode need be checked OK before start machining.
The Max. size: 2500*1600*1000MMThe machine accuracy: 0.01mm
EDM workshopEDM workshop ViewView
Equipment Name Origin Stroke PrecisionQty
High Speed 2-head EDM/Mitsubishi Japan 2500*1600*1000 0.005mm 1
High Speed 2-head EDM/Sodick Japan 2100*1300*800 0.005mm 1
CNC die-sinker EDM/Sodick AM45LS Japan 450*300*320 0.005mm 1
CNC die-sinker EDM/Sodick AM30LS Japan 320*200*250 0.005mm 1
WIre Cut EDM Sodick AG600L Japan 600*380*350 0.005mm 1
Wire Cut EDM Sodick AG400L Japan 400*280*250 0.005mm 1
EDM Taiwan 800*600*500 0.01mm 8
Wire Cutting DK7750 Taiwan 600*1000*600 0.01mm 4
EDM Staff: 16
• Sodick EDM can make mirror surface
• 2 shifts
Quality Control DepartmentQuality Control Department
ISO 9001: 2008 CertifiedIncoming Material Quality ControlSteel Hardness CheckingIn-progress Quality ControlElectrode checkingMolding Samples Inspection and QC ReportMould Final Quality Control
Total 13 staffs: 8 staffs on-site check/ 5 staff in officeTotal 13 staffs: 8 staffs on-site check/ 5 staff in office
Quality Control DepartmentQuality Control Department
Equipment Name Origin Stroke Precision Qty
YXB CMM-653 Japan 600*500*300 0.003mm 1
TOKOYO RVF-600 Japan 600*500*300 0.003mm 1
Pioneer 600Ⅱ Height Gage Japan HR-150A 0.003mm 1
Hardness Gage China / 0.005mm 1
SVM2515Ⅱ Projector China 200*150*150 ±3 HLD 1
SPECTRO xSORT handheld XRF Germany / within 5% 1
check for steel quality and hardness 3D Check for Steel and Part
Assembling & FittingAssembling & Fitting A line For Large and Medim Molds
200T Spoting Machine
Assembly worker: 40
Polish Worker: 10
2 shifts
B line For Medium and Small Molds
Injection MachineInjection Machine
Equipment: Hai Tian 160T-600T
We could complete most of mold tryout in house and big molds in our professional subcontractor,
and provide service for small quantities production.
Mold Trial Engineer: 5
ShipmentShipment
Standard delivery files including:•Hot Runner Drawing•Part Insepection Report•Steel Inspection Report•BOM List•BOM List•EDM Drawing and Material List•PDF 2D Mold Drawing•A CD include all above data
Mold Samples Mold Samples
Part Name:R/L B PILLARL WRRH Mold Size:1850*1450*1100mm
Part Name: seat trimMold Size: 420x500x360MM
Mold SamplesMold Samples
Automotive Molded SamplesAutomotive Molded Samples
Automotive Molded SamplesAutomotive Molded Samples
Automotive InteriorsAutomotive Interiors
Medium-Small Precision Samples
Primary CustomerPrimary Customer