bei torquetrak revolution presentation. brian 12 28
TRANSCRIPT
05/02/2023 1
Binsfeld Engineering Inc.TorqueTrak Revolution
Brian CarrU.S. Sales Manager231-334-4383 [email protected]
Binsfeld Engineering Inc., Maple City, MI USA
www.binsfeld.com
05/02/2023 2Binsfeld Engineering Inc., Maple City, MI
USAwww.binsfeld.com
About Binsfeld Engineering Inc.
• Founded in 1971 (near Traverse City, Michigan & where we currently reside)• Incorporated in 1978• Early business dominated by field consulting; measuring torque on rotating systems• By 1985, offered own line of torque telemetry systems (via strain gage)• 1990, developed first rotary temperature transmitter. Became known as TempTrak • 1999, TorqueTrak 9000 Introduction; Awarded “Product of the Year”• TorqueTrak 9000 evolved into present TorqueTrak 10K • 2002, TorqueTrak Revolution Introduction. Continuous torque and power monitoring • 2015, TorqueTrak TPM2 Introduction. Continuous torque and power monitoring with digital output • 2015 & Beyond: New TorqueTrak 20K development and introduction
05/02/2023 3Binsfeld Engineering Inc., Maple City, MI
USAwww.binsfeld.com
Certifications
2014 ISO 9001:2008 2015 American Bureau of Shipping Design Assessment
05/02/2023 4
TorqueTrak Revolution System
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Continuous Torque and Power (HP or kW) Data from a Rotating Shaft• Custom-machined to install on existing shafting up to 40 inches (1016 mm) in diameter.• Installation requires NO shaft modification• Four independent output signals for Torque, Power, Shaft Speed (RPM) and Shaft Direction• Incorporates proven strain gage technology
05/02/2023 5
TorqueTrak System Applications
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Paper Industry • Automotive & Truck• Wind Energy• Marine• Oil & Gas• Civil Engineering (Lift Bridges)• Agriculture
05/02/2023 6
TT Revolution System. How it works
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Revolution transmitter embedded in rotating collar energizes Strain Gage• Strain Gage mV signal output amplified (Strain/Torque)• Transmitter receives signal from Strain Gage• Transmitter transmits data to Stationary Power Coil via inductive link• Through Power Coil and Master Control Unit (MCU) analog signals are produced
05/02/2023 7
Accuracy, Calibration & Certification
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Accuracy • Better that ± 1.0 % Full Scale• Strain Gage Installation & Accurate Sensitivity Dependent
• Calibration• Deadweight Calibration
• Most precise• Shunt Calibration
• Most common • Enable Shunt Calibration Switch
TT Revolution On board the Northwind II
05/02/2023 8
Pre-Installation Preparation & Information
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Torque Strain Calculator; calculates expected micro strain distortion based on User Data. (Shaft dimensions and material, Torque)• Torque Range Calculator; calculates Full Scale Torque based on the system analog output. (User input of shaft dimensions and material, Gage Factor and Transmitter Gain)
05/02/2023 9
Strain Gage Installation
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Calculate Torque Strain & Torque Range • Aids in system set up
• Determine location for system components• Shaft surface preparation• Critical to strain gage
adhesion & function• Clean and sand using
proper tools and chemicals• Strain Gage Application kit
(recommended)• Training videos; Video Link
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Strain Gage Installation Cont.
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Strain Gage Installation (critical)• Perpendicular to shaft axis• Use proper adhesive
• M-Bond (Cyanoacrylate)• Tape and Teflon Strips• Apply uniform pressure to
entire area, avoid bubbles• Reference training videos and
User’s Manual
05/02/2023 11
Wiring the Strain Gage
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Clean and prep solder pads• Review wiring diagram• Wire length to Transmitter• Apply proper soldering procedures• Protect gage with M-Coat JA• Test Gage before applying
• Reference Training videos and User’s Manual
05/02/2023 12
Installing TT Revolution System
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
TT Revolution Installation Guide
Sugar Mill Application
TorqueTrak Training Videos
05/02/2023 13
Troubleshooting Tools & Checks
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com
• Weak Inductive Link• Reference Manual
• Strain Gage Installation• Shielding & Protecting Strain Gage
• Proper Power Supply• BS900 Bridge Simulator• Simulates correctly installed strain gage
05/02/2023 14
Technical Support Contacts
Binsfeld Engineering Inc.#231-334-4383#1-800-524-3327
www.binsfeld.com
Brian Carr, U.S. Sales Manager231-334-4383 [email protected]
Bob Holden, International Sales231-334-4383 [email protected]
Binsfeld Engineering Inc., Maple City, MI USAwww.binsfeld.com