mecnicom profile & presentation

MANUFACTURER AND DISTRIBUTOR OF

WEAR RESISTANT PLATES,

WELDING ELECTRODES & WEAR RESISTANT COATINGS

NO:24, Jalan Tiara Sentral 1, Tiara Sentral @ Nilai Utama Enterprise Park,

71800, Nilai, Negeri Sembilan.

Tel: +60-012- 805 4737 Fax: +60-3-9010 5366

Email: info@mecnicom.com

Mecnicom Sdn Bhd

MECNICOM SDN BHD

Products

Wear Resistant Plates

• Specially formulated Chromium Boron Carbide cladded plates used in applications with high abrasion , impact & erosion.

• Service life proven to be 3 times more than common Abrasion Resistant (AR 400) plates in the market.

Welding Electrodes

• Wide ranges of welding electrodes specially designed to provide ease of handling & service life performance. More than 100 types of electrodes (joining & hard facing) available in our list of products.

Coatings (Wear resistant & repair compounds)

• New generation coatings for heavy corrosion & abrasion resistance.

• Specially formulated to be used in areas where hot work is not allowed.

Mecnicom Sdn Bhd

Wear Resistant Plate(Chrome Carbide Plate)

Pioneer Of Superconditioning Technology In Malaysia

MECNICOM

Mecnicom Sdn Bhd

Mecnicom Sdn Bhd

Mecnicom Wear Resistant Cr7C3 Plate

Mecnicom Sdn Bhd

Chromium & Boron cladded steel plate is the latest technology in the market to overcome wear

& tear problems specifically due to high Abrasion & Erosion problems.

Technology originated from Germany & proven scientifically to provide 50% more life than other

steel plates in the market.

Mecnicom Wear

Plate Platelet

Standard Mecnicom Wear Plate

Mecnicom Sdn Bhd

Mecnicom Sdn Bhd

Mecnicom Sdn Bhd

Chutes & Ducts

Mecnicom Sdn Bhd

Grit / Discharge Cone Using Wear Plate

VRM Tyre

Protection Shield

Nozzle Ring

Mecnicom Sdn Bhd

Coal Mill Outlet Pipe- TNB

Coal Mill Wall Liner - TNB

Liners - Mecnicom Wear Resistant Plate

Mecnicom Sdn Bhd

Pipe made from wear plate

Concrete mixer linerMill Body Liner

Sand chute

Dynamic Separator

Blade

Screen Plates – Mecnicom Wear Resistant Plate

Mecnicom Sdn Bhd

Power Plant Screen

Wood Chipper Screen

Mecnicom Sdn Bhd ON-SITE Rebuilding

Worn Out Roller

Welding Electrode(Special Alloy Maintenance Electrode &

Anti-Wear Hardfacing Electrodes)

Pioneer Of Superconditioning Technology In Malaysia

MECNICOM

Mecnicom Welding Electrodes

Mecnicom Sdn Bhd

Mecnicom Sdn Bhd holds a range of 100 types of welding electrodes under its product list.

Mecnicom Sdn Bhd also provide customers ,free consultation on types of electrodes to be used

VS applications.

These welding electrodes are categorised as premium quality products & widely used in heavy

industries like Cement Industry & Power Plants

Alloy Welding Electrode

Uniloy 624 – Dissimilar Metal

& Crack Resistant Joining

Diffusaloy 68– Clinker Crusher Rotor Hardfacing

Welding Electrodes used

must be chosen according to

the applications & wear

factors to ensure optimum

results.

Mecnicom provides free

consultation on this & we

have solutions for all types

of wear & joining problems

regardless of Abrasion,

Friction , Erosion or

Corrosion.

Abrocar 184 – Clay Crusher Reconditioning &

Hardfacing

Xaloy 52 & Abrocar 184 – Limestone crusher

Reconditioning & Hardfacing

Superaloy 1780– Kiln Trust Roller Chunk Out Repair( Inconel Type Electrode)

Tufaloy 320 – Friction Resistance Electrode

Before

After

Before

AfterCement Plant - Boggy RollerHardness upon deposit : 28-32HRC

After Flame hardening : 35-40HRC

Wood Industry – Duplex SprocketHardness upon deposit : 28-32HRC

After Flame hardening : 35-40HRC

Caci 540 - Cast Iron Welding Electrode

CACI 540– Universal Cast Iron

Joining Electrode

Universal cast iron electrode

with more than 80% Nickel

content & 20% Fe.

- No preheating required.

- Extraordinary weldability

- Machinable

- No porosity upon welding

BEFORE AFTERBEFORE AFTER

LS Crusher Bearing Housing

Refurbishment- Pahang Cement

Cast Iron – Ball Mill Pedestal Repair (Lafarge Kanthan)

Mecnicom Sdn Bhd

Before In-Process

After

Mecnicom Sdn Bhd is an expert in

Cast Iron Welding & We provide on-

site repair /emergency breakdown

services for cement & power plant

customers for cast iron parts.

Ceramic Coating(Repair & Anti Wear Coating)

Pioneer Of Superconditioning Technology In Malaysia

MECNICOM

• Mecnicom Sdn Bhd is offering a wide range of mechanical coatings to the industries in Malaysia.

• Mechanical coating can be divided into 2 categories, namely Repair Compounds & Wear Resist

Compounds.

Repair compounds Wear Resist

compounds

Example of Application of Repair CompoundsInstametal :

- Fast curing metal compound which can immediately seal a leakage effectively.

- Compound can bond on any material & machinable.

- Best to be used together with Unimetal for enhanced life.

Unimetal :

-High performance metal compound which has outstanding adhesion on all material including glass

Transformer leak arrest using Instametal & Unimetal.

Customer : Hutti Gold Mines

Complete

Report

Gas pipe leak arrest using Instametal & Unimetal.

Customer : IOI Chemical

BEFORE AFTER

BEFORE AFTER

BEFORE AFTER

- Life gained 18 months

after repair.

- Repair can be done with

or without shutting the

pipe line. Complete

Report

Example of Application of Wear Resist Compounds

Cerametal :

- Corrosion, erosion & chemical resistant ceramic coatings with self levelling property.

- Non-machinable even with carbide tip.

- Anti-stick / non-stick property.

CeraBead :

- Abrasion resistant compound consist of ceramic beads & powders.

- Exhibits outstanding abrasion resistance , adhesion & toughness.

Cooling Water pump coating for efficiency improvement & Corrosion Resistance

Customer : Indorama Pvt Ltd

Complete

Report

Cooling Water, Raw Water & Fire Water pump coating for efficiency improvement & Corrosion Resistance

Customer : NTPC Power Plant

Complete

Report

BEFOR

E

AFTER

Impeller Coating For Improved Air Flow Property

Customer : GMR Energy , Worora

BEFORE AFTER

Pump Coating with Cerabead & Cerametal

Customer : Jindal Steel & Power

Complete

Report

Coal Vent Chute Coating to Extend Service Performance

Customer : Lafarge , Philippines

Sample of Customer Accreditations

Sample of Purchase orders

THANK YOU