4.2-certificados ekc agosto 2013 90 cilindros

8/11/2019 4.2-Certificados Ekc Agosto 2013 90 Cilindros

1/7

CERTIFICATE

No: 0170-DBl 3

PAGE:

1

of

1

:

1

9.08.201 3

:--:--

The certficate is issued

to

Messrs. EKC

INTERNATIONAL, DUBAI, UAE, to certify

that

the seamless steel containers,

partculars

of

which

are

given

below, have been manufactured,

inspected and

tested

n

compliance

with

InternationalStandard

ISO

9809-l

090

Nos.

125

Nominal

1

630

356

9.6

CNG

t-04t2013

19.08.2013

Material

Heat Treatment

Drawing No.

Drawing approval

and date

Manufacturing

Process

U

/

S Examination

Test Pressure

(Bar)

Neck

threading

34Cr-Mo4

HARDENED

&

TEMPERED

531 D-3001 20

29.09.2011

HOT

SPINNING

rso

9809-1

375

w28.8 DIN

477

The containers have been examined

during manufactunng

process

and

tested

on completion as

per

an approved

Quality Control

Plan

whch

includes:

.i.

Review

of

Raw Material

Test

Certificates.

*

Witness hardness test

in line

for

five cylinders.

t

Witness hydrostatic stretch test

&

Air Leakage

test

for

10% of

cylinders

ol

Witness

mechanical

testing

(tensile,

impact and

bend

tests).

+

Review and endorsing

Manufacturer's

documentation.

MECHANICAL TESTS

CARRIED

OUT ON SAMPLE

CYLINDERS

Marking and ldentification of cylinders:

: W28.8 DIN

477

: ISO

9809-1

: U.A.E

: EKC UAE

: J3J

125F712

to J3J125F803

(Except

J3J

1 25F762

&

J3J

125F763 Used

for

testing)

:UT

:

9,6 mm

Test Pressure

Working

Pressure

Authorized

Inspector's Mark

Date

of

Original test

(Year

& Month)

Water

Capacity

(L)

Empty Tare weight of

Cylinders (Kgs)

'

375

BAR

: 250

BAR

:

2013/08

:

125.0

: 160

0

For

5ir:iijriltirrrirrllSGSBuilding,StreetN0.1243,P.0.Box:lS556,JecelAiiFreeZone,Dubai,u.A.E.t-97148832222 l+97148832424

e

me.gc c@

sgs.com

www.sgs.c0rrl

I

ffiffiffi

MANUFACTURER

OFFICE

INSPEGTION

DATES

PURCHASER

P.O.No.

Q

u a ntity

Water

Capacity

(L)

Nominal

Length

(mm)

Outside

Diameter

(mm)

Min Wall

Thickness

(mm)

Gas

to

be

filled

Manufacturer's T.C.

No.

Manufacturer's

Date

ldentification

of

Cylinder thread

Standard

Country

of Origin

Man

ufactu re

r's

I

dentificatio

n

Serial No.

Stamp for

Non

-

Destructive

Testing

Minimum

guaranteed

wall

thickness

TEST

TNSPECTION

CERTIFICAT,F

DATE: 19th

Aug

.

2013

EKC INTERNATIONAL

:

DUBAI,

U.A.E

:FROM

18.08.2013

FINAL

ORDER

Status

*

Monitoring heat treatment and review

of

heat treatment

chart.

*

Witness U/S examination for five cylinders, review

of U/S

exam

ination

record.

* Witness dimensional

control

(dimensions,

capacity,

weight,

shape)

of one cylinder

per

lot

of

200

pcs.

Or

less

.;.

Witness

burst test on one cylinder,

.:.

Final internal

and external examination

of containers, control of

threading

and marking.

Test Cylinder No.

Material

Code

(Heat)

Tensile Tests

lmpact Tests

Charov

'V' (-50oC

Hydra

u

lic

Burst

Test

(>

600)

Bar

ech.

I

Burst

I

I

I

I

I

I

J125F762

|

.lg 125F763

Yield

Strength

(min)

745

N/mmz

Tensile

Strength

(min)

960

N/mm2

E

longation

(5.6sr/So)

Min:14%

Individual

32 Jlcmz

Mean of

Three

40Jtcmz

331

638

966.57

1 046.26

14.61

54.76

57.69

65.53

59.33

702.0

Mr:rnller

of ths

SGS

Groun

{SGS

SAI


2/7

EHf

EKC

INTERNATIONAL

P.OBox:61041,Jebel

Ali

-Dulrai,UnitedArabEmirates,Tel.i+97L48832796/7/8.Faxt+971'48832799

E-mail:

[email protected]

. Website:

wvrw'ekcuae.conl

REPORT

OF

MANUFACTURE

AND

CERTIFICATE

OF

CONFORMANCE

Manufactured

by

Lo cated

at

Manufacturers

mark

and

number

Batch

No.

Serial number

: J3J

1

25F7I2

TO

Cylinder

description

:

CNG-

1

J3J

125FBO3

CERTI

FICATE

NO.

:

I-04/2013

EKC

I

NTERNATIONAL

DUBAI

,

UAE

EKC

U.A.

E

L3

/oB/L6/oB/G

(TNcLUSIVE)

Drawing

No.

Th

rea

d

Spec.

:

531D-300120

:

WZB.B

DIN

477

ColoLr r Of Body

:

WH

ITE

Size:

Outside

diameter 356

mm

Marks

stamped

on

shoulder

or on

labels

of the

a

)

Th read

b)

Manufacturer's

mark

c)

Serial

number

d)

Ultrasonic Testing

e)

Mininimum

Wall Thickness

f)

Tare mass

of

empty cylinder

g)

Water capacity

in liters(Ltrs)

h) Working

pressure

in bar

i)

Test

Pressure

in

bar

j)

ISO Standard

k)

Authorised body or

Inspector's

mark

l)

Date

of

original

test

(year

&

month)

A

uth

o

rised

Inspector's

body

or

inspection

agency

:

sig

n

atue

Date:

19.08.

FORMAT

NO.:

tlEV.NO.:01

DATE

OF

ISSUE

:

1630

mm

V 28.

B DI

N

477

UAE

EKC

J3J

125F7 12

TO J3J

125FBO3

UT

9.6

mm

160

KG

(

APPRX.)

125 ltrs

250 BAR

375

BAR

ISO 9809-

r

SGS

2013/Oe

Length

cylinder

are

:

Each

cylinder

was

made

in

compliance

with

all

requirements

of

ISO

Standard

9809-1

and

in

accordance with

the

cylinder

description

above,

Required

reports

of test

results are attachec.

I

hereby certify that all these

test

results

proved

satisfactory

in every way

and

are

in

comoliance

with the ISO standard

requirements

for

the

ISO

type listed above.

SGS

GU

LF

LTD.

M

a

n

ufactu

rer's

sig

nature

,

U'A'E

\fa,

K*t'

\ry

');

(o

\

I

,

I

P.O.

Box:

61041

JEBEL

ALI

DUBAI

"U.A.E.

1"

Ap

ril ,2C 1 I


3/7

EHE

EKC

INTERNATIONAL

p.OBox:61O4t,Jebel

Ali

-Dutrai,UnitedArabEmirates.Tel.i+97L48832796/7/8.Faxt+97148832799

E-mail: ekc@)emirates.net,ae

. Website:

lvww'ekcuae'com

REPORT

OF

CHEMICAL

ANALYSIS

CERTIFICATE

NO.

:

I-04/2013

atch

N

o.

:

W. C.

13/oB/

16/oB/G

i

I25

Ltrs.

NOMINAL

R.M.T,C.NO.

: 13042612

HEAT NC.

: 33 1638

DATED:

MATERIAL SPECIFICATION

(34CrM04)

CH

EM ICAL

PROPERTI ES

10.05.2013

S PECI

FI

ED

OBSERVED

VALUE

CONSTITU

ENTS

Ca

rbo

n

S

lico

n

Manganese

Sulphur

Phosporus

Ch

rom

iu

m

M

olybden

u

m

o/o

0.32-0,39

0.10-0,40

0.60-0,90

0.010

Max

0.020

Max

0.90-1.20

0,15-0.30

0.32

0,26

0.66

0.003

0,008

1

.09

0.20

EKC

INTERNATIONAL

ERIFIED

I

WIT

SGS GU

LF

LTD

DU

BAI

FORMAI

NO.

:

QA/F1

1

-

1

/Oz

REV.NO.:

01

DATE OF

ISSU E :

1"

April.20

f l.


4/7

Ef,E

EKC

INTERNATIONAL

p.OBox:61041,

lebel

Ali

-Dubai,UnitedArabEmirates.Tel.:

+971 48832796/7/B.Faxi+97t48832799

E-mail:

[email protected]

. Website:

www.ekcuae'com

REPORT

OF

MECHANICAL

PROPERTIES

Batch

N

o.

:

SIZE

13/oB/16/08/G

O.D.

356

mm

X 9.6

mm

Thick

CERTIFICATE

NO.:

I-04i20

13

W.C

1

25

Ltrs,

NOMINAL

(J

3

)r2sF7

62)

(J

3 Jr2sF7

63

)

Sr.No,of

cylnder

tested

for

Mechanical

Test

Sr.

No.of cylinder

tested

for Burst

Test

Required

minimum

values

Yield

Strength

i

745 N/rn2(min)

Tensile

Strength:

960

N/m2(min)

Elongation

:

14

o/o

Impact Strength

(Test

TemP-50"C)

(Transverse

direction

samples)

Individual

Specimen-32

J/c

2

Mean of

Three

Specirnens-40J

/cm'

HardnessTest

275 330BHN

Burst

Pressure

600

Bar

Observed

values

Yield

Strength

Tensile

Strength

Elongation

5.65

{ So

Impact

Strength

J/c2

Individual

Values

Mean

Values

Hardness

54.76

966

.57

N/m

2

104 6.26

N/m

m

2

14

.6

1

o/o

57.69

65.53

59.33

298-328

BH

N

7

02,00

BAR

TERNATIONAL

The

cylinder

walls

were

measured

and

the

minimum

thckness

noted was

10.6 mm, The outside

diameter

determined

by

a close

approximation

to be 356.0

mm

VERIFIED

/

W

SGS

GULF

LTD

DU

BAI

FORMAT

NO. :

QA/FI1

-IlOz

REV.

NO. :

01

DATE OF

ISSUE

: t"Arril.20f

1

P.O.

Box:

S1041

J EBEL ALI

DUBAI

.

U.A.E.


5/7

EHE

Page

I

of 3

EKC INTERNATIONAL

FCRMAT

NO

QfuF1

1-1102

REV NC

:

01

DATE

OF

ISSUE :01''

April2011

'

)i

I

i ;

tt

-.:.'*,""t

.

rr

N

1\Otl"t

"'"t'\**

.v)-

P.OUox:610a1.

jebr:l

Ali

-

Dtba,

UniteAfabElrrirtes,Tel.:r

971

4SE:i2796/

7,8. Fax:

97j'4

8832799

E-mail: ekcir)emrrales.net.ae

.

Website:

u/ww,ekcLle.conl

RECORD

OF

HYDROSTATIC

STRETCH

TEST,

AIR

LEAKAGE

TEST &

HARDNESS

TEST

CERTTFICATE

NO

'.

t-04t2013

DATED

'19

08.2013

BATCH

NO.:

:

13/08i'16/08/G

DATES OF

TESTING

: : FROIM

18.08 2013

TO

19

08 2013

CYLINDER

SR.

NO.

:

FROM

J3J125F712

TO

J3J125F803

(INCLUSIVE)

Sr

No

OF

CYL

HYDROSTATIC

STRETCH

TEST

AIR

LEAKAGE

TEST

HARDN ESS

BHN

TARE

WT

(

Kg

)

WATER

CAPACITY

NOM

INAL

q

Ltrs

)

TEST

PRESS

URE

(Bar)

TOTAL

EXPN

(Te)

(cc)

PRMANT

EXPN

(

Pe)

(cc)

RATIO

Pe/Te

(%)

TEST

PRESS

URE

(Bar)

R ESU

LT

SPEC

RANGE

287

-330

J3J

125F7

12 153,6

125.0

375

0 805

31

0

385

250

NO-LEAKAGE 317

J 3J

1

25F7

13

157 4 125.0

375

0

800

33

0

413

250

NO-LEAKAGE

313

J3J125F714

155 0

125 0

375

0 800

32

0

400

250

NO-LEAKAGE

305

J3J

1

25F7

15

155

2

125

0

375

0

800

34

a

425 250

NO-LEAKAGE

313

J3J125F716

1,54,4

125.0

375

0

780

30

C

3B5

250

NO-LEAKAGE

321

J3J

125F7

17 156.2

125.0

375

0

800

35

0

438

250

NO-LEAKAGE

313

J3J125F718

155 2

125.0

375

0 800

30

0

375

250

NO-LEAKAGE 317

J

3J

125F7

1

I

155 6

125

0

375

0

790

30

0

380

250

NO-LEAKAGE

30s

J 3J

1

25F720

155

8

125 0

375 0

800

29

0 363

250

NO-I-EAKAGE

317

J 3J

1

25F721

157

0

125 0

375

0

8'1

0

32 0 395

250

NO-LEAKAGE 309

J3J 1 25F722

154 8

125 0

375

0 800

32

0

400

250

NO-LEAKAGE

309

J 3J

1

25F

/23

1q^')

\-/v.f-

^'

25

.()

375 O 810

30

0

370

250

NO.LEAKAGE

3r'i

J 3J

1

25F724

154 8

125

0

375

0

790

31

0

392

250

NO-LEAKAGE

305

J

3.J

1

25F725

156

8

125 0

375

0

785

30

0

382

250

NO-LEAKAGE

317

J 3J

1

25F726

1

58.8

125 0

375

0 790

31

0 392

250

NO-LEAKAGE 309

J3J 1

25F727

156

0

125

0

375

0

800

32

0

400

250

NO-LEAKAGE 321

J 3J

1

25F728 156

0

125

0

375

0

800

30

0

375

250 NO-LEAKAGE 3L7

J

3J

125F729

155.4

125.0

375

0

810

32

0 395

250

NO-LEAKAGE

313

J

3J

1 25F

73C

154

2

125

0

375

0

785

32

0

408

250

NO-LEAKAGE

31"7

J 3J 1 25F731

157

0 125

0

375

0

775

30

0 387

250

NO-LEAKAGE 309

.J

3J

1 25F7

32

159 6

125

0 375

0

790

31

0

392

250

NO-LEAKAGE

317

J3J

125F

733

154

2

125 0

375 0

790

30

0

380 250

NO-LEAKAG

E

324

J

3J

125F7

34

154

6

125

0

375

0 800

32

0

400 250

NO-LEAKAGE 302

J 3J 1

25F

735

164 A

\-/

\./ . \./

125.0

375

0

790

30

0 380

250

NO-LEAKAGE

313

J3J 1

25F736

154

4

i25

0

375 0 800

31

O 3BB

250

NO-LEAKAGE 309

J

3J 1 25F737

154.6

125

0

375

0

785

30

0

382

254

NO-LEAKAGE 32L

J3J

1 25F

738

1tr6

n

\.,, \./

. \J

125 4

375

0

790

31

0

392

250

NO-LEAKAGE

313

J

3J

1

25F739

159 0

125 0

375

0

775

31

0 400

250

NO-LEAKAGE

321

J

3J

1

25F7

40

154

4

125

0

375

0

780

30

0

385 250

NO-LEAKAGE

313

J

3J

1

25F7

41

154 6

125

0

375

0

800

33

0

413

250

NO-LEAKAGE

3L7

J 3J

1 25F7

42 155 8

125

0

375

0

-r'1

r

J.

0

413

250

NO-LEAKAGE ?_98

J

3J

1 25F7 43

1F'7 )

v

t ,..- 125

0

375 0

775

30

0

387

250

NO-LEAKAGE

313

J 3J

1 25F7 44

154.4

125

0

375

0 800

,

0

400 250

NfutEAkqCr

321

J

3J 1

25F7

45

154

B

125

0

37s

0 800

33

0

413

25v,

I1g:1;EI(AS 317

J

3J 125F7

46

'1

54

B

125 0

375

0

790

32

0

405 20,;

/

NO-LEAKAGE

317

r:


6/7

Page

2 of

3

EKC INTERNATIONAL

Ef,E

P.O

Box:61041.lebel

Ali

-

Dubai,

Unitecl

Arab Emirates.Tel.:

l-

97L48832796/

7

/e.

Fax:

+971

4

8832799

E-mail:

[email protected]

.

website:

www.ekcuae'com

RECORD OF

HYDROSTATIC

STRETCH

TEST,

AIR

LEAKAGE TEST

& HARDNESS

TEST

CERTIFTCATE

NO

'.

l-0412013

DATED

19 08.2013

BATCH

NO.:

:

13i08/16/08/G

DATES OF

TESTING .

: FROM

18.08.2013

TO

19.08.2013

CYLINDER

SR.

NO.

: FROM

J3J125F712

TO J3J125F803

(INCLUSIVE)

Sr

No

OF

CYL

HYDROSTATIC

STRETCH

TEST

AIR

LEAKAGE

TEST

HARDNESS

BHN

TARE

WT

(Kg)

WATER

CAPACITY

NOMINAL

(

Ltrs

)

TEST

PRESS

URE

(Bar)

TOTAL

EXPN

(Te)

(cc)

PRMANT

EXPN

(

Pe)

(cc)

RATIO

Pe/Te

(%)

TEST

PRESS

URE

(Bar)

RESULT

SPEC

RANGE

?87

43A

J

3J 125F7

47

'1

56

4 125

0

375

0

780

31

0

397

250

NO-LEAKAGE

328

J

3J

1

25F7 48 153

4 125

0

375

0

795

33

0 415

250

NO-LEAKAGE

313

J

3J 125F7

49 155.4

125

0 375

0 780

3.0

0 385

250

NO-LEAKAGE 324

J

3J

125F750

1

56.0 125.0

375

0

780

32

0 410

250 NO-LEAKAGE

317

J

3J

125F7

51

155.0

125

4

375

0 790

31

0 392

250

NO-LEAKAGE

298

J3J

125F7

52

155.2

125,0

375.0

800

3.2

0

400

250

NO-LEAKAGE

32r

J3J

125F7

53

153

8

125

0

375 0

800

3.4

0

425

250

NO-LEAKAGE

305

J3J

1

25F7

54

155.2

125

0

375

0

770

2.8

0 364

250

NO-LEAKAGE

309

J

3J

125F7

55 155.2

125,0

375.0

800

3.0

0

375

250

NO.LEAKAGE

321

J3J

125F756

158 4 125.0

375

0

770

29

0

377

250

NO-LEAKAGE

309

J

3J

125F7

57 155

4

125 0

375

0 800

31

O 3BB 250

NO-LEAKAGE

377

J3J 125F758

155

8 125

0

375 0 800

3.1 O

3BB 250

NO-LEAKAGE

327

J3J

125F759 155 4

125

0

375 0

775

30

0 387

250

NO.LEAKAGE

305

J3J

125F760

1 59.0

125.0

375

0

770

2.8

0 364

250

NO-LEAKAGE

313

J3J

125F761

155.2

125

0

375 0

775

29

0

374

250

NO-LEAKAGE 305

J3J

125F762

THIS CYLINDER IS

USE D

FOR MECHANICA

L

TEST

J 3J

1 25F763

THIS CYLINDER

IS L SED

FOR

BURST

T

EST

J3J

1

25F764

153 2

125 0

375

0

775

30

0 413

250

NO-LEAKAGE

317

J 3J 1

25F

765

153

8

125 0 375

0

800

3.3

0.41

3 250

NO-LEAKAGE

324

J

3J 125F766 153

4

125

0

375

0

785 30

0

382

250

NO-LEAKAGE

324

J

3J 1

25F767

155 0 125.0

375

0 79s

3.1

0 390

250 NO.LEAKAGE

327

J3J

125F768 156.4

125.0

375

0

780 3.2

0

410 250

NO-LEAKAGE

309

J3J

125F769

157

0 125.0

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760

2.9 0.382

250

NO,LEAKAGE

313

J3J

125F770

154.6

125

0

375 0

800

30

0 375 250

NO-LEAKAGE 321

J3J

125F77 1

157

.B

125,0

375.0

790 3,2

0,405

250

NO-LEAKAGE

317

J3J

125F772

154.4

125

0

375

0

780

33

0

423 250

NO-LEAKAGE

32r

J3J 1

25F773

154.6

125

0

375 0

780

30

0 385 250

NO-LEAKAGE

313

J3J 1

25F77

4

157 0

125 0

375 0

770

30

0 390

250

NO-LEAKAGE

317

J

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250 NO-LEAKAGE

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0 770

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377

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305

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125F777 155

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0

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0

780

30

0 385

250

NO-LEAKAGE

309

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125F778 155 0 125

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382

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309

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Page 3

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EKC INTERNATIONAL

FORMAT

NO :

QtuF11-4t02

REV

NO

:

01

DATE OF

ISSUE

:01't

April2011

p.OBox:61041,Jebel

Ali

-Duirar,UritedArabEmirates.Tel.:+971488327961

7/B'Fax:+q7148832799

E-mail:

[email protected]

. Website:

www.ekcuae.com

RECORD OF

HYDROSTATIC

STRETCH

TEST,

AIR

LEAKAGE

TEST

&

HARDNESS

TEST

CERTIFICATE

NO. . l-04t2013

DATED

19'08'2013

BATCH

NO.:

:

13/08/16/08/G

DATES OF

TESTING

:

FROM

18 08.2013

TO

19

08

2013

CYLINDER

SR.

NO.

: FROM

J3J125F712

TO

J3J125F803

(INCLUSIVE)

Sr

No

OF

CYL

HYDROSTATIC

STRETCH

TEST

AIR

LEAKAGE

TEST

HARDNESS

BHN

TARE

WT

I

Kg

\

I

WATER

CAPACITY

NOM

INAL

(

Ltrs.

)

TEST

PRESS

URE

(Bar)

TOTAL

EXPN

(Te)

cc

I

PRMANT

EXPN

(Pe)

(cc)

RATIO

Pe/Te

(%)

TEST

PRESS

URE

(Bar)

R ESU

LT

SPEC

RANGE

287

-330

J3J

125F782

156.4

125

0 375

0

775

30

0

387

250

NO-LEAKAGE

317

J

3J 125F783

152 8

125

0

375

0

790

31

0

392

250

NO-LEAKAGE

305

J

3J

125F7 84 155

4 125

0

375

0

785

32

0

408

250

NO-LEAKAGE

302

J

3J

125F785

155

2

125.0

375

0

775

34

0 439

250 NO-LEAKAGE

309

J

3J

1 25F7 B6

156

2

125

0 375

0

780

31

0 397

250

NO-LEAKAGE 317

J 3i

125F7 87 153

4

125

0

375

0

780

31

0 397

250

NO-LEAKAGE

313

J3J

125F7BB

154

6

125

0

375

0 800

35

0

438

250

NO-LEAKAGE 313

J 3J 125F789

154

0

125

0

375

0

800

30

0

375

250

NO.LEAKAGE 3L7

J

3J

125F790 155

6

125

0

375

0

780

3.2

0.41

0

250

NO-LEAKAGE

327

J3J 125F791

155.2

125 0

375

0

795

3.5

0.440

250

NO-LEAKAGE 324

J3J

1

25F792

153

8

125.0

375

0

805

3.1

0 385

250

NO-LEAKAGE 324

J3J

125F793 154.4

125.0

375.0

800

3.2

0.400

250

NO-LEAKAGE

324

J

3J

125F7

94

155 4 125

0

375

0

790

3.3

0.41

B

250

NO-LEAKAGE

3L7

J3J

125F795

155.6

125 0

375

0

770

34 0

442

250

NO-LEAKAGE 317

J

3J

125F796

154 9 125

0

375

0

800

2B

0

350

250

NO-LEAKAGE

313

J3J 125F797

157

0

125

0 375

0

790

30

0 380

250

NO-LEAKAGE 321,

J

3J 125F798 156.2

125

0

375

0

780

2.9

0 372

250

NO-LEAKAGE 3L7

J

3J 125F799

156

2

125

0 375

0

780

31

0

397

250

NO-LEAKAGE

321

J3J125FBOO

155.4

125 0

375

0

770

3.1

0

403 250

NO-LEAKAGE

313

J

3J

125FBO 1

157

8

125 0

375

0 790

3.0

0

380

250

NO.LEAKAGE

317

J

3J 125FBO2 156.2

125

0

375

0

770

2.8

0

364

250

NO-LEAKAGE 32r

J

3J 125FBO3

155 8

125

0

375

0 780

30

0 385

250

NO-LEAKAGE

313

4.2-certificados ekc agosto 2013 90 cilindros

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