1998 artesis mcm - deutsche messe ag
TRANSCRIPT
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TUBITAK-TTGV-TUSIAD Turkish Scientific and Technical Research CouncilTurkish Technology Development FundTurkish Industrial and Businessman Association
“Grand Technology Award”
Control Engineering Magazine, US40 Best Products
“Editor’s Choice Award”
IET The Institution of Engineering,UK
“Technology InnovationAward”
1998
2000
2007
Artesis, simplifies predictive maintenance
ARTESIS MCM
Motor Condition Monitor
Prof. Dr. Ahmet DuyarAndy Bates
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Predictive maintenance
• Artesis supplies condition monitoring systems for equipment driven by three-phase electric motors, which represents more than 90% of the total equipment population
• It is widely accepted that predictive maintenance enabled through condition monitoring allows maintenance costs to be reduced by as much as 40% and operating effectiveness increased by as much as 10% through the early detection of faults and estimation of time to failure
• Artesis delivers this potential by simplifying the process of system selection, installation and commissioning, and operation at a low through-life cost compared with any conventional technology
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Market assessment
1930 1940 1950 1960 1970 1980 1990 2000
Repair after failure
Inspect, lubricate
Preventive maintenance
Systematic planning and scheduling
DiagnosticsReliability engineering
Predictive maintenance
Operator maintenanceConcurrent engineering
Equ
ipm
ent E
ffec
tiven
ess a
nd R
elia
bilit
y1 in 100 companies get this far – why?
For most people -too difficult:• Hard to select all the right components• Hard to get set up• Hard to interpret resultsFor big companies:• Needs to be part of existing infrastructure
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Artesis simplifies predictive maintenance
…. to thisFrom this ….
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Artesis simplifies installation
From this …. …. to this
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Artesis just gives you the answersFrom this …. …. to this
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Technology overview
• Artesis products use advanced processing algorithms to monitor the condition of the connected equipment
• This allows the Artesis system to provide concise information answering the following key questions:– What’s wrong?– What do I have to do?– How soon do I have to do it?
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Technology – model-based fault detection
• Artesis products build a comprehensive mathematical model of the physical system
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Technology – automated fault detection
Frequency (Hz)
Frequency (Hz)
Current 1
Voltage
ΣΣ
Current 2
Diff
+
-Frequency (Hz)
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Technology – concise, actionable information
Fault diagnosis and severity level
Condition assessment report
Action urgency
Motor or generator data
Advanced analysis
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Bearing fault
• Trending of a bearing fault of a compresor
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PSD analysis
• Existing unbalance fault of a tower fan
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Unbalance and loose foundation
• Trending of an unbalance fault of a tower fan
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Products• Motor Condition Monitor (MCM)
– For most types of equipment driven by 3 phase electric motors
• Plant Condition Monitor (PCM)– For generators and alternators and their
prime movers
• MCM System on a Card (MCM SoC)– For integration by OEMs
• MCMSCADA software system– For management and display of
information to users
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MCM
• Typically mounted in the motor control center and requiring only current and voltage measurements, MCM provides complete condition monitoring cover for most types of system driven by 3 phase electric motors – such as pumps, fans, and compressors
• MCM detects a very wide range of mechanical, electrical, operational, and environmental problems
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PCM
• Typically mounted in the generator control center and requiring only current and voltage measurements, PCM provides complete condition monitoring cover for generators and alternators and their prime movers
• PCM detects a very wide range of mechanical, electrical, operational, and environmental problems
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Installation in control panel
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Remote wireless installation
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Communication via GPRS
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MCM SoC
• MCM SoC is offered with a complete development toolkit to potential OEMs who wish to embed condition monitoring in their equipment
• This allows them to reduce the cost of providing condition based maintenance from $1000s to $100s per machine
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Complete development kit for OEM’s
MCM SoC
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CustomersWater
Energy
Petrochem
Food and pharma
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CustomersMetals
Automotive
Manufacturing
Transportation
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Equipment Applications Company Project StatusCompressors Refrigerant compressor
Gas compressor Air compressorReciprocating ,H2Reciprocating, Air
MarathonVenture ProductionShell STASCOBaling PetrochemYanshan Petrochem
Brae Alpha,UKKittiwake,UKBelanak, SingaporeSinoPec, ChinaSinoPec, China
Commisioning completedInstallation startedCommisioning completedInstall ation startedDelivered
Pumps Main Oil LineHP Water injection Sea/Firewater lift Water re-injectionExD pump-setOil PumpDown-hole PumpDiesel Fuel Pumps Injection pumpsAmine PumpCooling Water PumpIrrigation PumpsUnspecifiedCirculating pumpCirculating pumpNot confirmUnspecifiedUnspecified
Venture ProductionVenture ProductionVenture ProductionVenture ProductionBPShell TalismanLukoil(former BP)Saudi AramcoJordan PetroliumJordan PetroliumJordan PetroliumPetkimBaling PetrochemTianjin PetrochemYanshan PetrochemBPTotal
Kittiwake,UKKittiwake,UKKittiwake,UKKittiwake,UKGelsenkirchen,GermanyStanlow,UKClaymore,UKTurkeySaudi ArabiaJordanJordanJordanTurkeySinoPec, ChinaSinoPec, ChinaSinoPec, ChinaKwinana, Perth, AustraliaPetramina, Indonesia
Installation startedInstallation startedInstallation startedInstallation startedCommisioning completedDeliveredInstallation startedCommisioning completedCommisioning completedCommisioning completedCommisioning completedCommisioning completedCommisioning completedInstallation startedInstallation startedDeliveredDeliveredDelivered
Fans Tower fan Shell Stanlow,UK Delivered
Drilling Motor Top Drilling motor Deutag BBLT, Angola Delivered
Crane Venture Production Kittiwake, UK Installation started
Delivered O&G units – 17th Dec 2008