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    Drive Technology \ Drive Automation \ System Integration \ Services

    Industrial Gear Units:

    Helical and Bevel-Helical Gear Units

    X.. Series Horizontal

    Edition 02/2009

    16690028 / ENCatalog

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    Color code system for catalogs

    and system manuals

    Our catalogs and system manuals are identified by a color code system at the back to

    make it easier to work with these publications. The short designation of the publication is

    indicated as well. In this way you can immediately recognize the publication even if it is

    standing on a shelf together with other publications. The following overview shows an

    exemplary assignment of colors to product groups and products.

    Color Code System

    Mechanics

    Electromechanics

    Explosion-proof drives

    Control cabinet inverters, control technology and HMI

    Decentralized technology

    Industrial gear units

    DR-GM

    2008

    MOT1

    2008

    EXG

    2008

    MDX

    2008

    MM

    2008

    IGX1

    2008

    GSE1

    2008

    MOT2

    2008

    EXS

    2008

    MC

    2008

    DI

    2009

    GSE2

    2008

    EXM

    2008

    MX

    2008

    MG

    2008

    GK

    2008

    PLC

    2008

    HMI

    2008

    DR gearmotors

    DR series AC motors

    Explosion-proof

    gearmotors

    MOVIDRIVE

    MOVIMOT

    DR gearmotors

    X series horizontal

    industrial gear units

    Synchronous

    servo gearmotors

    DT/DV/CT/CV series

    AC motors

    Explosion-proof

    servo gearmotors

    MOVITRAC

    Decentralized

    installation

    Asynchronous

    servo gearmotors

    Explosion-proof motors

    MOVIAXIS

    MOVIGEAR

    Gear units

    MOVI-PLC DOP11B

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    Catalog X.. Series Helical and Bevel-Helical Gear Units 3

    Contents

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    1 Introduction......................................................................................................................6

    2 Product Description and Overview of Types ................................................................9

    3 Mounting Position, Mounting Surfaces and Shaft Positions ....................................31

    4 Project Planning for Drives........................................................................................... 38

    5 Lubrication, Cooling and Heating ................................................................................58

    6 Options and Accessories.............................................................................................. 82

    7 Condition Monitoring .................................................................................................... 93

    8 Design and Operating Notes ......................................................................................100

    9 Important Notes .......................................................................................................... 102

    10 Helical Gear Units X.F.. .............................................................................................. 105

    11 Bevel-Helical Gear Units X.K.. ................................................................................... 195

    12 Additional Dimension Sheets X.F.., X.K.. .................................................................. 276

    13 Drive Packages on a Steel Frame. ............................................................................. 310

    14 Abbreviation Key and Index. ......................................................................................326

    M1 M6 M

    http://xn--produktbeschreibung_und_typenrsicht-0091m.pdf/http://projektierungsablauf.pdf/http://projektierung_getriebe.pdf/http://projektierung_antriebsseitige_komponenten.pdf/http://projektierung_motorschwinge_mk.pdf/http://bauformen_und_wichtige_bestellangaben.pdf/http://kontruktions_und_betriebshinweise.pdf/http://r_getriebe.pdf/http://f_getriebe.pdf/http://f_getriebe.pdf/http://f_getriebe.pdf/http://r_getriebe.pdf/http://kontruktions_und_betriebshinweise.pdf/http://bauformen_und_wichtige_bestellangaben.pdf/http://projektierung_motorschwinge_mk.pdf/http://projektierung_antriebsseitige_komponenten.pdf/http://projektierung_getriebe.pdf/http://projektierungsablauf.pdf/http://xn--produktbeschreibung_und_typenrsicht-0091m.pdf/http://die_firmengruppe_sew_eurodrive.pdf/http://die_firmengruppe_sew_eurodrive.pdf/http://die_firmengruppe_sew_eurodrive.pdf/http://die_firmengruppe_sew_eurodrive.pdf/
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    Contents

    4 CatalogX.. Series Helical and Bevel-Helical Gear Units

    1 Introduction ....................................................................................................... 6

    1.1 The SEW-EURODRIVE group of companies ........................................... 61.2 Products and systems from SEW-EURODRIVE....................................... 71.3 Copyright................................................................................................... 8

    2 Product Description and Overview of Types.................................................. 92.1 Design features......................................................................................... 92.2 Advantages at a glance: ........................................................................... 92.3 Application areas ...................................................................................... 92.4 General Information ................................................................................ 102.5 Basic gear unit designs........................................................................... 142.6 Overview of technical data...................................................................... 152.7 Motor connection, output shafts and gear unit mounting ........................ 162.8 Input and output shafts ........................................................................... 182.9 Sealing systems...................................................................................... 222.10 Unit designations .................................................................................... 242.11 Nameplate............................................................................................... 272.12 Coating and surface protection systems................................................. 28

    2.13 Storage and transportation conditions .................................................... 293 Mounting Position, Mounting Surfaces and Shaft Position ....................... 31

    3.1 Mounting position.................................................................................... 313.2 Mounting surface .................................................................................... 323.3 Shaft position .......................................................................................... 333.4 Mounting position and standard mounting surface ................................. 343.5 Pivoted mounting positions and variable mounting positions ................. 353.6 Direction of rotation dependencies, backstop position............................ 36

    4 Project Planning for Drives ............................................................................ 38

    4.1 Additional documentation........................................................................ 384.2 Project planning procedure ..................................................................... 384.3 Example for project planning: Conveyor drive ........................................ 53

    5 Lubrication, Cooling, and Heating................................................................. 585.1 Overview of lubrication and cooling types............................................... 585.2 Terms...................................................................................................... 595.3 Selection of lubricants............................................................................. 605.4 Accessories............................................................................................. 655.5 Cooling.................................................................................................... 665.6 Oil heater /OH......................................................................................... 78

    6 Options and Accessories ............................................................................... 82

    6.1 Torque arm /T ......................................................................................... 826.2 Mounting flange /F .................................................................................. 836.3 Flange couplings with cylindrical interference fit /FC.............................. 846.4 Backstop /BS .......................................................................................... 85

    6.5 Motor adapters /MA ................................................................................ 876.6 V-belt drives /VBD................................................................................... 906.7 Drive packages on steel frame ............................................................... 91

    7 Condition Monitoring...................................................................................... 93

    7.1 Temperature sensor /PT100................................................................... 937.2 Temperature switch /NTB ....................................................................... 947.3 Diagnostic unit DUO10A (oil aging) ........................................................ 957.4 DUV10A diagnostic unit (vibrations diagnostics) .................................... 977.5 Adapter for mounting external vibration sensors .................................... 99

    8 Design and Operating Notes........................................................................ 100

    8.1 General information .............................................................................. 1008.2 Gear unit mounting ............................................................................... 100

    8.3 Dimensioning the machine shaft for hollow shaft gear units................. 1018.4 Dimensioning the machine shaft with flange coupling .......................... 101

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    Contents

    Catalog X.. Series Helical and Bevel-Helical Gear Units 5

    9 Important Information .................................................................................. 102

    9.1 Notes on the dimension sheets............................................................. 1029.2 Notes on the selection tables................................................................ 104

    10 Helical Gear Units X.F.. ................................................................................. 105

    10.1 Guide .................................................................................................... 10510.2 Selection tables..................................................................................... 10610.3 Dimension sheets [mm] ........................................................................ 13610.4 Backstop /BS [mm] .............................................................................. 17210.5 IEC motor adapter /MA [mm] ............................................................... 17610.6 NEMA motor adapter /MA [inch] .......................................................... 18210.7 V-belt drives /VBD [mm]........................................................................ 188

    11 Bevel-Helical Gear Units X.K........................................................................ 195

    11.1 Guide .................................................................................................... 19511.2 Selection tables..................................................................................... 19611.3 Dimension sheets [mm] ........................................................................ 22611.4 Backstop /BS [mm] .............................................................................. 25811.5 IEC motor adapter /MA [mm] ............................................................... 260

    11.6 NEMA motor adapter /MA [inch] .......................................................... 26611.7 V-belt drives /VBD [mm]........................................................................ 272

    12 Additional Dimension Sheets X.F.., X.K.. [mm] .......................................... 276

    12.1 Universal housing /HU .......................................................................... 27612.2 Housing bores....................................................................................... 29612.3 Hollow shaft with key X..A .................................................................... 29812.4 Hollow shaft with shrink disk X..H ......................................................... 29912.5 Splined hollow shaft X..V ...................................................................... 30012.6 Solid shaft in smooth design X..R ......................................................... 30212.7 Flange coupling /FC.............................................................................. 30312.8 Splined solid shaft X..L ......................................................................... 30412.9 Mounting flange /F ................................................................................ 305

    12.10 Oil supply systems ................................................................................ 30612.11 Oil heater /OH ...................................................................................... 309

    13 Drive Packages on a Steel Frame [mm] ..................................................... 310

    13.1 X3K.. Motor swing base with elastic coupling ...................................... 31013.2 X3K.. Motor swing base with elastic coupling and drum brake ............ 31213.3 X3K.. Motor swing base with hydraulic centrifugal coupling ................ 31413.4 X3K.. Motor swing base with hydraulic centrifugal coupling and

    drum disk .............................................................................................. 31613.5 X3K.. Base frame with elastic coupling................................................. 31813.6 X3K.. Base frame with elastic coupling and drum brake....................... 32013.7 X3K.. Base frame with hydraulic centrifugal coupling ........................... 32213.8 X3K.. Base frame with hydraulic centrifual coupling and drum brake... 324

    14 Abbreviation Key and Index......................................................................... 32614.1 Abbreviation key ................................................................................... 32614.2 Index ..................................................................................................... 327

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    6 Catalog X.. Series Helical and Bevel-Helical Gear Units

    1The SEW-EURODRIVE group of companiesIntroduction

    Katalog

    1 Introduction

    1.1 The SEW-EURODRIVE group of companies

    Global presence Driving the world with innovative drive solutions for all branches and for every

    application. Products and systems from SEW-EURODRIVE are used in a multitude of

    applications - worldwide. SEW-EURODRIVE products are found in a variety of

    industries, such as automotive, building materials, food and beverage as well as metal-

    processing. The decision to use drive technology made by SEW-EURODRIVE stands

    for reliability for both functionality and investment.

    We are represented in the most important branches of industry all over the world: with

    12 manufacturing plants, 65 assembly plants in 46 countries and our comprehensive

    range of services, which we consider an integrative service that continues our commit-

    ment to outstanding quality.

    Always the right driveThe SEW-EURODRIVE modular concept offers millions of combinations. This wide

    selection enables you to choose the correct drive for all applications, each based on the

    required speed and torque range, space available and the ambient conditions. Gear

    units and gearmotors offering a unique and finely tuned performance range and the best

    economic prerequisites to face your drive challenges.

    The gearmotors are electronically empowered by MOVITRAC frequency inverters,

    MOVIDRIVEinverters and MOVIAXISmulti-axis servo inverters, a combination that

    blends perfectly with the existing SEW-EURODRIVE program. As in the case of the

    mechanical systems, development, production and assembly is carried out completely

    by SEW-EURODRIVE. In combination with our drive electronics, these drives will

    provide the utmost in flexibility.

    Products of the servo drive system, such as low backlash servo gear units, compact

    servomotors or MOVIAXISmulti-axis servo drives provide precision and dynamics.

    From single-axis or multi-axis applications all the way to synchronized process sequenc-

    es, servo drive systems by SEW-EURODRIVE offer a flexible and customized imple-

    mentation of your application.

    For economical, decentralized installations, SEW-EURODRIVE offers components from

    its decentralized drive system, such as MOVIMOT, the gearmotor with integrated

    frequency inverter or MOVI-SWITCH, the gearmotor with integrated switching and

    protection function. SEW-EURODRIVE hybrid cables have been designed specifically

    to ensure cost-effective solutions, independent of the philosophy behind or size of the

    system. The latest developments from SEW-EURODRIVE: MOVITRANS - system

    components for contactless energy transfer, MOVIPRO - the decentralized drive

    control and MOVIFIT- the new decentralized intelligence.

    Power, quality and sturdy design combined in one standard product: Industrial gear

    units from SEW-EURODRIVE provide major movements that need great torques. The

    modular concept will once again provide optimum adaptation of industrial gear units to

    meet a wide range of different applications.

    Your ideal partner

    Its global presence, extensive product range and broad spectrum of services make

    SEW-EURODRIVE the ideal partner for the machinery and plant construction industry

    when it comes to providing drive systems for demanding applications in all branches of

    industries and applications.

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    Catalog X.. Series Helical and Bevel-Helical Gear Units 7

    1Products and systems from SEW-EURODRIVE

    Introduction

    11.2 Products and systems from SEW-EURODRIVE

    The products and systems from SEW-EURODRIVE are divided into the following four

    product groups:

    1. Gearmotors and frequency inverters

    2. Servo drive systems

    3. Decentralized drive systems

    4. Industrial gear units

    Products and systems used in several group applications are listed in a separate group

    "Products and systems covering several product groups." Consult the following tables

    to locate the products and systems included in the respective product group:

    1. Gearmotors and frequency inverters

    Gear units / gearmotors Motors Frequency inverters

    Helical gear units/helicalgearmotors

    Parallel shaft helical gearunits/parallel shaft helicalgearmotors

    Helical-bevel gear units/Helical-bevel gearmotors

    Helical-worm gearunits/helical-worm gear-motors

    Spiroplanright-anglegearmotors

    Drives for electrified monorailsystems

    Geared torque motors Pole-changing gearmotors

    Variable speed gearunits/variable speed gear-motors

    Aseptic gearmotors ATEX compliant gear

    units/gearmotors ATEX compliant variable

    speed gear units/variablespeed gearmotors

    Asynchronous ACmotors/AC brakemotors

    Multi-speed ACmotors/AC brakemotors

    Energy efficient motors Explosion-proof

    AC motors/AC brakemotors Torque motors Single-phase motors/single-

    phase brakemotors Asynchronous linear motors

    MOVITRACfrequencyinverters

    MOVIDRIVEinverters Control, technology and

    communication options forinverters

    2. Servo drive systems

    Servo gear units / servo gear-

    motors

    Servomotors Servo drive inverters / servo

    inverters

    Low backlash servo planetarygear units/planetary gear-motors

    Low backlash helical-bevelgear units/helical-bevel gear-motors

    Explosion-proof servo gearunits/servo gearmotors

    Asynchronous servomotors/servo brakemotors

    Synchronous servomotors/servo brakemotors

    Explosion-proof servo-motors/ servo brakemotors

    Synchronous linear motors

    MOVIDRIVEservo inverters MOVIAXISmulti-axis servo

    inverters Control, technology and

    communication options forservo drive inverters andservo inverters

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    8 Catalog X.. Series Helical and Bevel-Helical Gear Units

    1CopyrightIntroduction

    In addition to products and systems, SEW-EURODRIVE offers a comprehensive range

    of services, such as:

    Technical consulting

    Application software

    Seminars and training

    Extensive technical documentation

    International customer service

    Visit our home page at

    www.sew-eurodrive.com

    The website offers a lot of information and services.

    1.3 Copyright

    Copyright 2008 - SEW-EURODRIVE. All rights reserved.

    Copyright law prohibits the unauthorized duplication, modification, distribution, and use

    of this document, in whole or in part.

    3. Decentralized drive systems

    Decentralized drives Communication and installa-

    tion

    Contactless energy transfer

    system

    MOVIMOTgearmotors withintegrated frequency inverter

    MOVIMOTmotors/brake-motors with integratedfrequency inverter

    MOVI-SWITCHgearmotorswith integrated switching andprotection function

    MOVI-SWITCHmotors/brake motors withintegrated switching andprotection function

    Fieldbus interfaces Field distributors for

    decentralized installation MOVIFITproduct range

    MOVIFIT-MC to controlMOVIMOTdrives

    MOVIFIT-SC withintegrated electronicmotor switch

    MOVIFIT-FC withintegrated frequencyinverter

    MOVITRANSsystem Stationary components

    for energy supply Mobile components for

    energy consumption Line cables and installa-

    tion material

    4. Industrial gear units

    Helical and bevel-helical gearunits X series MC series ML series

    Helical and bevel-helical planetarygear units P Series (also as planetary

    gearmotor) PMC series

    Drive packages Application solutions with- Swing base- Gearmotor- Motor- Couplings- Drum and disk brakes- Lubrication systems

    for conveyor drives, bucketelevators, crushers, agitators,cooling towers, cranesystems, and much more

    Products and systems for several groups of products

    Operator terminals MOVI-PLCdrive-based control system