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    Tunneling

    Accelerometer

    By,

    Adil Ahmed

    Microdevices & Micromachining TechnologyECE 449

    April 23, 2004

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    Table of ContentsTable of Contents FUNDAMENTALS

    Conventional Accelerometer APPLICATIONS

    Accelerometers

    ACCELEROMETERS

    Capacitive Piezoelectric

    Piezoresistive

    Tunneling

    STM

    ADVANTAGE/DISADVANTAGE

    FABRICATION PROCESS

    Tunneling Accelerometer

    CONCLUSION

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    Conventional Accelerometer:HOW IT WORKSHOW IT WORKS

    Composed of the following:proof mass, spring and position detector

    Proof mass will move from rest to a new position,determined by balance between its mass times

    acceleration and spring Fr Acceleration traversed distance

    Force feedback approach: proof mass = constant

    Feedback position information to control electrodes

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    Accelerometers:APPLICATIONSAPPLICATIONS

    Aerospace Cost

    Shuttle

    Military Weapon detonation time

    Automotive Industry

    Air-bags deployment Suspended parallel beams that

    make up an electrical capacitor,altering the amount of storedelectrical charge when subjectedto an acceleration

    Signal is then elaborated by a

    microchip through an algorithmthat evaluate if crash conditionhas been reached.

    Key Advantages: low cost,extreme sensitiveness andreactivity related to the smalldimensions, and the reliabilitydue to the integration of the logicin the same device of the sensor.

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    Accelerometers:CAPACITIVECAPACITIVE

    Capacitive

    Proof mass as

    one plate of

    capacitor and

    base as other Voltage changes

    when sensor

    accelerated

    Appliedacceleration

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    Accelerometers:PIEZOELECTRICPIEZOELECTRIC

    PiezoelectricElectrical charge develop due to force

    W(mechanical input) W(electrical output)

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    Accelerometers:PIEZORESISTIVEPIEZORESISTIVE

    Piezoresistive material's resistance value

    decreases when it is

    subjected to a compressive

    force and increases when atensile force is applied. The

    piezoresistive element in

    the new accelerometer is

    formed by diffusing boron

    into silicon. 3-Axis Si Piezoresistive AccelerometerAcceleration applied along the X- or Y-axis

    causes the proof mass to incline (A), while

    acceleration along the Z-axis causes the mass

    to move in a downward direction (B)

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    Accelerometers:TUNNELINGTUNNELING

    Tunneling Metal-coated tip is

    brought to within ananometer of spring-supported proof mass

    Current will tunnel acrossseparation if small biasvoltage is applied

    Applied accelerationcauses a relativedisplacement of spring-supported proof mass,and change in tunnelingcurrent

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    ADVANTAGES/DISADVANTAGESADVANTAGES/DISADVANTAGES

    Potential for long-

    term drift

    Sub-nano level of

    sensing displacement

    (extreme sensitivities)

    High resolution

    Tunneling

    Temperature

    sensitive (used inthermistors)

    Not adversely

    affected byelectromagnetic fields

    Piezoresistive

    Limited operation offrequency range

    AC-response sensors

    Generate ownsignals, no need to be

    powered

    Piezoelectric

    Complex fabrication Higher sensitivities

    than PR

    Capacitive

    DISADVANTAGESDISADVANTAGESADVANTAGESADVANTAGESACCELEROMETERACCELEROMETER

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    TUNNELING Accelerometer:STMSTM

    Tunneling Accelerometer

    uses a general principle ofoperation that is commonly usedfor scanning tunneling microscopy(STM)

    STM

    a bias voltage is applied between

    a sharp metal tip and a conductingsample

    quantum mechanical tunnelingeffects

    tunneling current is exponentiallydependent on the separation

    between the tip the sample Tunneling material = Au

    excellent stability

    Prevents drift in the observedtunneling current over time

    platinum-iridium alloys

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    TUNNELING Accelerometer:FABRICATION PROCESS [I]FABRICATION PROCESS [I]

    Si

    Nitride

    Ti-Pt-Au

    Si

    Nitride

    SiO2

    Ti-Pt-Au

    Si

    Nitride

    1. Deposit Nitride Layer

    2. Tri-layer MetalDeposition

    3. Oxidation

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    TUNNELING Accelerometer:FABRICATION PROCESS [II]FABRICATION PROCESS [II]

    Si

    p++

    epi Si

    SiO2

    Ti-Pt-Au

    Si

    Nitride

    SiO2

    Ti-Pt-Au

    Si

    Nitride 4. Oxide Cavity Etch

    5. CMP & Bond

    6. Thin Down to Etch-

    stop

    p++

    epi Si

    SiO2

    Ti-Pt-AuSi

    Nitride

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    TUNNELING Accelerometer:FABRICATION PROCESS [III]FABRICATION PROCESS [III]

    p++ epi Si

    SiO 2

    Ti-Pt-Au

    Si

    Nitride

    p++

    epi Si

    SiO 2

    Ti-Pt-Au

    Si

    Nitride

    p++

    epi Si

    SiO 2

    Ti-Pt-Au

    Si

    Nitride

    Au

    7. Etch Tip Hole Through

    Epitaxial Layer

    8. Etch Tip Into Oxide

    9. Metallize Tip &

    Contact

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    TUNNELING Accelerometer:FABRICATION PROCESS [IV]FABRICATION PROCESS [IV]

    p++ epi Si

    SiO 2

    Ti-Pt-Au

    Si

    Nitride

    Au

    p++

    epi Si

    SiO 2

    Ti-Pt-Au

    Si

    Nitride

    Au

    10. Define Cantilever

    11. Oxide Etch &

    Release

    12. Device is ready to

    be Packaged

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    CONCLUSIONCONCLUSION MEMS Accelerometers

    Capacitive, Piezoelectric,Piezoresistive, Tunneling

    Advantages/Disadvantages

    Tunneling Accelerometers

    Functionality

    Testing the device

    Resources Micromachined Transducers

    Sourcebook

    MEMS & Microsystems

    IEEE Journal of

    Micromechanics &Microengineering

    Fundamentals ofMicrofabrication

    www.analog.com

    www.stanford.edu