presentation nus 11.03.2014 - osmund skorge - aker solutions - 2
TRANSCRIPT
© 2013 Aker Solutions Preferred partner
Preferred partner
Aasta Hansteen SPS Technical Challenges
Norwegian Underwater Symposium - Tromsø, 11th March 2014
Osmund Skorge – Completion- and TQP Manager, Aasta Hansteen SPS project
© 2013 Aker Solutions Preferred partner 31 March, 2014 Slide 2
When and Where?
31 March, 2014
AHa opens a new region of the Norwegian Sea
■ 300km west of Bodø
■ 140km north of Norne FPSO
■ Norled – 36” export line to Nyhamna
Slide 2
Contract
Award
Aker
01.02.2013
4 XTs and
WOS
01.06.15
Production
Start
Q3 2017
WHs and
Templates
01.03.15
Manifolds
and Tools
29.03.15
Last
Deliveries
01.10.15
© 2013 Aker Solutions Preferred partner
Aasta Hansteen – Project Overview
31 March, 2014 Slide 3
SPAR Platform
• First SPAR on NCS
• World’s largest SPAR
• 23 MSm3/d gas capacity
Luva
4 wells
Haklang
2 wells
Future expansion
Snefrid Sør
1 well
Future expansion
Umbilical Riser Base
Future expansion Polarled Export PLEM
Polarled Pipeline
481 km to Nyhamna
Deepest 36” pipeline
Aasta Hansteen Field
• 1350m water depth
• 78°C max WH temperature
• -2 °C min water temperature
• 307 bar max WH shut-in pressure
© 2013 Aker Solutions Preferred partner
Activities in the North !!!
31 March, 2014 Slide 4
• Statoil / BP establishing new base at Sandnessjøen
• Aker Solutions represented in the North
• Yard - Sandnessjøen
• Engineering Services - Tromsø and Sandnessjøen
• Subsea service base – Hammerfest
• Templates built in Sandnessjøen
• Wherever there are some action –
Aker will be there!!
© 2013 Aker Solutions Preferred partner
Technical Challenges
■ No nearby existing infrastructure - opens a new region in the
Norwegian Sea
■ Harsh weather conditions ■ High wind and big waves
■ Short operational windows
- driving costs
■ Deepest subsea project
on NCS - ~1350m
■ Challenging soil conditions –
very soft
AKER to find solutions for: Weight reductions
Reducing risk for Statoil being stopped by weather
31 March, 2014 Slide 5
© 2013 Aker Solutions Preferred partner
Deep Water and Harsh Weather
■ Typical deep water solutions too expensive - very high installation costs
■ Typical NCS harsh weather solutions not suitable for AHa deep water
31 March, 2014 Slide 6
Typical Deep Water (e.g. Dalia):
• Cluster layout - spools from Satellite Trees to Manifold
• Guidelineless installation of XT, BOP and WOS
• No trawling activities
• Friendly weather conditions (Africa, Brazil, Asia)
Typical Harsh Weather (e.g. Kristin):
• Integrated Template/Manifold solution
• Trees inside overtrawlable structure
• Guideline installation of XT, BOP and WOS
• Shallow water - down to 500m
• Harsh weather conditions (Norway)
© 2013 Aker Solutions Preferred partner
Typical XT Installation Methods
■ Neither of these methods sufficiently good for Aasta Hansteen
31 March, 2014 Slide 7
Typical Deep Water (e.g. Gimboa): - Guidelineless installation from vessel
- Light Tree Running Tool on wire
Typical Harsh Weather (e.g. Kristin): - Guideline installation through moonpool
on drilling rig
- Tree Running Tool on drill pipe
© 2013 Aker Solutions Preferred partner
■ New Toast Rack Template design ■ Enables guidelineless installation of XT, BOP and WOS
handles harsh weather conditions
■ Eliminates need for spools connecting Trees to Manifold
less marine installation cost
■ Intervention Philosophy and Tooling designs optimized to reduce number of
trips up and down from the surface, e.g.: ■ ROV-operable guide post extensions parked on manifold
■ Multi-purpose tooling basket
Solution for combination of Deep Water & Harsh Weather
31 March, 2014 Slide 8
AHa XT with Bumper Bars AHa Toast Rack Template Classic Toast Rack
© 2013 Aker Solutions Preferred partner
Innovative solutions
31 March, 2014 Slide 9
- Deep-water Toast Rack Template
- Bumper bars on XT, BOP and WOS to enable
guidelineless installation in harsh weather conditions
- Tooling design focused on reducing number of trips up
and down from surface
© 2013 Aker Solutions Preferred partner
“State of the art” Workover system
31 March, 2014 Slide 10
© 2013 Aker Solutions Preferred partner
Pictures from main dock at Horten Industrial Park. Results are according to calculations and test was successfully completed
Some times it is close to rocket science…..
© 2013 Aker Solutions Preferred partner
SUM UP – deep water project with a North Sea twist…
■ Harsh environmental conditions limits
weather window and operational time
■ Deep water
■ Design optimized to minimize offshore
operations and costs ■ Single pile template solution
■ No trawl protection
■ Guideline less installation (toast-rack)
■ Optimizing weights
■ FCM moved to manifold to reduce XT weights
■ “State of the art” workover system - taking
Vigdis NØ system deeper and introducing
several new components
31 March, 2014 Slide 12
Single pile template
© 2013 Aker Solutions Preferred partner 31 March, 2014 Slide 13
Summary: Magic happens when people work as a team
Customer
drive HSE
mindset
People
and teams
Open and
direct
dialogue
Hands-on
management
Delivering
quality
results
■ Know your
customer –
internally and
externally
■ Meet and exceed
customer
expectations
■ Match the
customer
technically
■ Build trust and
keep it
■ Manage yourself – take time to re-energize
■ Care for each other
■ Join and take ownership of HSE activities
■ Stop activities that are not safe
■ Be proactive and chase the information you need
■ Support and help each other – and share
■ Take interest in others
■ Awareness and respect for cultural differences
■ Flag potential problems and risks early
■ Communicate openly, clearly and honestly
■ Listen to each other
■ Give feedback internally and externally
■ Hard work and commitment to the project
■ Get the work done – don’t just talk about it
■ Know your role and responsibilities - be accountable
■ Keep team and stakeholders informed
■ Deliver on time. Work your critical path, mitigate your risks
■ Right quality engineering: good enough is good enough
■ Active follow-up of suppliers
■ Personal responsibility for quality in everything we do
■ Deliver better than KPIs
© 2013 Aker Solutions Preferred partner
Copyright and disclaimer
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Slide 14 31 March, 2014