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  • 8/9/2019 Oladis Presentacin DURACON 2006

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    SUBPROGRAM XVSUBPROGRAM XV

    CORROSION AND ENVIRONMENTALCORROSION AND ENVIRONMENTAL

    IMPACT ON MATERIALSIMPACT ON MATERIALS

    InternationalInternational CoordinatorCoordinator :: Dr. LeonardoDr. Leonardo UllerUller/Brasil (1988/Brasil (1988--

    2001); Dra.2001); Dra. CarmenCarmen Andrade/Andrade/EspaEspaaa (Since 2002)(Since 2002)

    EFFECT OF THE ENVIRONMENT ONEFFECT OF THE ENVIRONMENT ONREINFORCED CONCRETE DURABILITY INREINFORCED CONCRETE DURABILITY IN

    IBEROAMERICAN COUNTRIES:IBEROAMERICAN COUNTRIES: DURACON PROJECT/CYTEDDURACON PROJECT/CYTED

    InternationalInternational CoordinatorCoordinator : Prof.: Prof. OladisOladis T. deT. de RincRincnn

    DirectorDirector ofofCentro deCentro de EstudiosEstudios dde Corrosie Corrosinn,,

    FacultadFacultad dede IngenierIngenieraa ddee lala Universidad del Zulia.Universidad del Zulia.

    MaracaiboMaracaibo--VenezuelaVenezuela

    Jo r n a d a s d e

    DURA B I L I DAD

    To unify criteria, knowledge, experiences. among

    Iberoamerican Specialists

    Argentin

    a BoliviaBraz

    il

    Colombia

    CostaRi

    ca

    Spain

    Mxico

    Chile

    Portugal

    Uruguay

    Vene

    zuela

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    ARGENTINA

    BRAZIL

    COLOMBIA

    CHILE

    COSTA RICA

    SPAIN

    MEXICO

    PORTUGAL

    URUGUAY

    VENEZUELA

    BOLIVIA

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    TheThe aimaim ofof thisthis projectproject is tois to characterizecharacterize thethe

    durabilitydurability ofof concreteconcrete exposedexposed tto prevailingo prevailing

    environmentalenvironmental conditionsconditions inin IberoIbero--AmericaAmerica,,

    implementingimplementing naturalnatural testtest stationsstations inin eacheach countrycountry

    inin atat leastleast twotwo sitessites withwith differentdifferent atmospheresatmospheresoneone

    in a marinein a marine environmentenvironment,, anotheranother inin anan urbanurban

    environmentenvironment..

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    MechanicalMechanical andand physicalphysical characterizationcharacterization,, duringduring

    fabricationfabrication andand 2828 daysdays thereafterthereafter,, ofof concreteconcrete withwith thethe

    samesame mixturemixture asas thethe onesones thatthat willwill bebe exposedexposed inin thethenaturalnatural testtest stationsstations..

    ExposingExposing concreteconcrete specimensspecimens,, withwith//withoutwithout reinforcementreinforcement

    inin thethe naturalnatural testtest stationsstations for afor a periodperiod ofofupup to fourto four yearsyears..

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    EvaluatingEvaluating climaticclimatic andand environmentalenvironmental parametersparameters

    inin thethe exposureexposure sitessites duringduring thethe testtest periodperiod onon thethe

    basisbasis ofof thethe methodologymethodology establishedestablished inin thethe ISOISO

    Standards forStandards for thethe classificationclassification ofof atmosphericatmosphericaggressivenessaggressiveness..

    DeterminingDetermining thethe potentialitypotentiality andand probabilityprobability inin

    concreteconcrete toto initiateinitiate reinforcementreinforcement corrosioncorrosion byby

    carbonationcarbonation,, dependingdepending onon thethe specificspecific environmentenvironment

    wherewhere thethe probesprobes areare exposedexposed..

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

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    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    TypeType ofofAggregateAggregate :: CrushedCrushed 13 mm13 mm SiliceousSiliceous..

    TypeType ofofSandSand:: QuartzQuartz--likelike..

    PlastifierPlastifier:: SikaSika VZVZ PlastimentPlastiment, MBT, MBT PozzolitePozzolite oror similar,similar,

    for w/c = 0.45.for w/c = 0.45.

    MoldMold:: MetallicMetallic..

    CuringCuring: In: In wetwet chamberchamber oror immersiimmersinn limelime waterwater..

    MixtureMixture design indesign in accordanceaccordance withwith::

    w/c = 0,45w/c = 0,45 andand 0.65. For w/c = 0.45 use a0.65. For w/c = 0.45 use a minimumminimum ofofcementcement, 400, 400

    Kg/mKg/m33 ofofconcreteconcrete andand for w/c = 0.65 usefor w/c = 0.65 use minimumminimum ff cc = 210= 210

    KgKg/cm/cm22..

    MNZ = 13 mmMNZ = 13 mm

    SettlingSettling = 10= 101 cm.1 cm.

    A. Type of Probe: Cylindrical 15 x 30 cm.

    Compressive strength (ASTM Standard C 39 ). At two ages (28 and90 days).

    Indirect tensile strength (ASTM Standard C 496) Elasticity module (ASTM Standard C 469)

    B. Type of Probe: In accordance with each particular test.

    Resistivity (on saturated probe/ DURAR Manual) Total Absorption and Total Porosity (ASTM Standard C 642) Capillar Absorption (Fagerlund technique, express K, , ). Prepare

    15x15x15 cm cubes andextract 10 cm x 5 cm-high cores. Permeability to chlorides (ASTM C 1202).

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    CHEMICAL COMPOSITION OF PORTLAND I CEMENT USED

    6.5012.5011.0064.002.500.430.330.9562.503.855.0021.50COSTA RICA

    10.727,.618.2654.992.100.410.8564.392.954.4820.27VENEZUELA

    8.3910.4119.8750.612.680.980.111.8862.173.425.3520.26PORTUGAL

    3.5013.8020.5054.02.320.530.161.5163.374.544.2221.38MEXICO

    0.4012.483.800.650.111.8565.844.102.3720.20SPAIN

    6.611.416.066.02.20.400.202.762.03.304.6021.50CHILE

    5.4511.4324.4949.211.930.220.191.5162.223.754.4620.48COLOMBIA

    (2)

    5.7311.3213.0662.76COLOMBIA

    (1)

    3.021.110.1957.32.795.1318.8BRAZIL

    7.709.8219.2357.522.102.180.821.5147.682.686.7633.14BOLIVIA

    -.--.--.-1.820.810.101.3861.524.983.8821.90ARGENTINA

    C3AC4AFCsSC3SSO3K2ONa2OMgOCaOFe2O3Al2O3SiO2CHARACTER-

    ISTICS

    COUNTRY

    1.64 10-47.603.71 1070.008215.256.7139.6533.82VENEZUELA

    0.002013.1153.7548.75PORTUGAL

    1.67 10-58.523.64 1070.014213.956.353.00MEXICO

    9.80 10-55.2810.50 1070.00549.994.7059.3243.24SPAIN

    1.42 10-42.593.55 1070.00488.952.4444.7043.60CHILE

    9.70 10-57.4010.70 1070.00669.113.7953.2052.33COLOMBIA (2)

    8.10 10-57.4015.26 1070.00608.213.3965.1762.02COLOMBIA (1)

    4.00 10-55.1061.80 1070.00216.62.8044.3039.80ARGENTINA

    28 d28 d28 d28 d28 d28 d90 d28 dTime

    Capillary

    Sorption

    S

    (m/s1/2)

    Effective

    Porosity

    (%)

    Resistance

    towater

    penetration

    m (s/m2)

    Capillary

    Abso rptio n

    (k/m2s1/2)

    Total

    Porosity

    (%)

    Total

    Absor ption

    (%)

    Compression

    Resistance(MPa)

    CHARACTERISTICS

    COUNTRY

    CHARACTERISTICS OF THE CONCRETES PREPARED (w/c =0.45)

    1,65 10-415,413,74 1070,025319,158,9330.826.8VENEZUELA

    0,007712,637,032,75PORTUGAL

    1.82 10-411.023.01 1070.02116.457.5532,3MEXICO

    1,30 10-47,156,10 1070,009113,393,9034,3627,00SPAIN

    2,11 10-416,132,25 1070,034117,025,2126,019,8CHILE

    1,49 10-412,14,50 1070,008511,794,9130,2828,01COLOMBIA (2)

    1,17 10-412,07,28 1070,012211,224,6638,5036,10COLOMBIA (1)

    8,5 10-57,113,9 1070,060311,45,127,322,3ARGENTINA

    28 d28 d28 d28 d28 d28 d90 d28 dTime

    Capillary

    Sorption

    S

    (m/s1/2)

    Effective

    Porosity

    (%)

    Resistance

    towater

    penetration

    m (s/m2)

    Capillary

    Abso rptio n

    (k/m2s1/2)

    Total

    Porosity

    (%)

    Total

    Absor ption

    (%)

    Compression

    Resistance

    (MPa)

    CHARACTERISTICS

    COUNTRY

    CHARACTERISTICS OF THE CONCRETES PREPARED (w/c =0.65)

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    1212 specimensspecimens forfor eacheach stationstation, 3/, 3/conditioncondition..

    15x15x30 cm prismatic specimens with no reinforcement. 15x15x30 cm prismatic specimens with 6 reinforcements with

    cover thicknesses of 1.5; 2.0; 3.0 cm.

    Note: Meteorological and chemical parameters will be evaluated

    monthly (ISO standards). Evaluation of the electrochemical

    parameters (Ecorr, icorr, ) will be done in the same way. Chemical

    analysis of the samples is being done annually, cutting a 5-cm thick

    slice off the probes with no reinforcement. Carbonation will be

    measured at the face of the cut. For Cl- analysis, a 5-cm core will

    be taken outof thesample, at 3 cm fromthe lower border.

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

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    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    FREE FACE

    DIRECTION OF CASTING

    DIRECTION OF

    PREVALING WIND

    MaracaiboMaracaibo/Venezuela/Venezuela ElEl PoPoss/Costa Rica/Costa Rica

    Santiago/ChileSantiago/ChileElEl PardoPardo/Uruguay/Uruguay

    w/c = 0.65

    w/c = 0.45

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    1.1. EnvironmentalEnvironmental HumidityHumidity..

    2.2. ChlorideChloride ConcentrationConcentration..

    3. Sulfate3. Sulfate ConcentrationConcentration..

    4. Wind4. Wind PatternsPatterns..

    5.5. PrecipitationPrecipitation..

    6.6. TemperatureTemperature..

    7.7. InsolationInsolation..

    8. CO8. CO22 ConcentrationConcentration..

    9.9. AnyAny othersothers thatthat maymay bebe consideredconsidered..

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

    Test Stations

    RED DURACONRED DURACONPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    Andrs Torres, Pedro CastroMexico

    Ruby Mejas de Gutirrez, Silvio Del VastoColombia

    Ericka Saborio, Catalina VillalobosCosta Rica

    Isabel Martnez, Marta CastelloteSpain

    Manuela Salta, Ana P. De MeloPortugal

    Gerardo Rodrguez, Marit DerrgibusUruguay

    Miguel Snchez, Emilia de PartidasVenezuela

    Juan Carlos MontenegroBolivia

    Maryangela Geimba De Lima, Paulo HeleneBrazil

    Mirta Barboza, Edgardo IrassarArgentina

    NATIONAL COORDINATORSCOUNTRY

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    CategoryTOW

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    Puerto Cabello/Venezuela Vigo/Espaa

    Valparaiso/Chile

    Estacin LaPaloma

    Estacin LaPaloma

    La Paloma/Uruguay

    012345678

    910

    Valpa

    raiso

    Buenaventura

    _M1

    Buenaventura

    _M2

    Vigo

    Prog

    reso

    Veracruz

    Cabo

    Raso_M1

    Cabo

    Raso_M2

    LaPalo

    ma

    LaVoz

    P.Cabe

    llo

    ftd h KCO2 K Cap HR Temp p luvia l Cl

    43.652.362.0243.2433.8263.9fck(MPa)

    82.889.289.269.090.074.0RH (%)

    6.65.455.730.4010.728.39C3A

    2.50x 10710.7 x 10715.26 x 10710.5x 1073.71 x 107m (s m-2)

    13.407.407.405.287.60 (%)

    0.00270.00660.00600.00540.00820.0020k (kg m-2 s -1/2)

    w / c = 0,45

    500658165811267,6398109Rain

    (mm/year)

    Environment

    387400400400414.3400

    19.2629.029.0156.21166.321392Cl - (mg/m2 d)

    15.325.925.915.829.3517.0Temp. ( C)

    0.700.890.890.310.670.46f()

    Cement Content (Kg/cm3)

    CHILE

    (Valparaiso)

    COLOMBIA (2)

    (Buenaventura)

    COLOMBIA (1)

    (Buenaventura)

    SPAIN

    (Vigo)

    VENEZUELA

    (La Voz)

    PORTUGAL

    (Cabo Raso)

    COUNTRY

    (STATION)

    Potentiality and Probability of Reinforcement

    Corrosion onset in Concrete by Chloride PenetrationPROJECT XV.3PROJECT XV.3

    DURACONDURACON

    Venezuelafc

    k= 33.82

    C3A = 10.72

    Cl- = 166.52 mg m-2 d-1

    f() = 0.67

    Rain= 398

    = 7.22

    Spainfc

    k= 43.24

    C3A = 0.40

    Cl- = 156 mg m-2 d-1

    f() = 0.31

    Rain= 1267.6

    = 5.28

    Portugalfc

    k= 63.90

    C3A = 8,39

    Cl- = 1392 mg m-2 d-1

    f() =0.46

    Rain= 109

    Chilefc

    k= 43.6

    C3A = 6.6

    Cl-

    = 19.26 mg m-2

    d-1

    f() = 0.7

    Rain= 500

    = 13.4

    Colombia (1)fc

    k= 62.02

    C3A = 5.73

    Cl- = 29 mgm-2 d-1

    f() = 1

    Rain= 6581

    = 10.0

    REBAR CORROSION

    PROBABILITY BY CHLORIDES

    DIFFUSION (w/c=0.45)

    Colombia (2)fc

    k= 52.3

    C3A = 5.45

    Cl- = 29 mgm-2 d-1

    f() = 0.89

    Rain= 6581

    = 10.0

    PROJECT XV.3PROJECT XV.3

    DURACONDURACON

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