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MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.es
MAQUINARIA AGRÍCOLA SEGUÉS S.L.
BREAKER AND SORTER OF
ALMONDS
Avda. Santuari s/n 25215 SANT RAMON
(Lleida) - SpainTel.: +34 973 52 43 36Fax: +34 973 52 43 81
www.segues.eswww.seguessl.comwww.segues.fr
[email protected]@seguessl.com
www.segues.es
www.segues.es
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.esMAQUINARIA AGRÍCOLA · Breaker and sorter of almonds
Model STR1/50Pre-calibrate cage nd
Calibrationformat nd
Breakthroughroller 1
Screems 4Separateproductsdischargeoutputs
2
Separationtypology
Eccentricshaft in theframe bycrossbows
Maximumproduction 130 kg/h
Total installedelectrical power 4,45 kW
Length 3.530 mmWide 1.390 mmMaximum height 2.500 mmEmpty line weight 700 kg
Empty noise level 83,2 dB(A)
4 Calibrates screens
Adjustable rollerTo the variety
and sized
Separating
Breaking
Sizing shaker
Suction área for a final cleaning of
the products
Adjustablebreaker feed
Vibrating motor of the classifier
2 Out put of thenuts and 3 of theShell fragments
Shelling and separating line
STR1/50 Combine machine of 130 kg/h
STR1/50 is the compact machine both for the shelling of whole shelled product and for theseparation of the broken shells, with the capacity of about 1 q/h, compatibly with the qualityof the product. It is provided with a cast iron roll, electric motor of 1 Hp and whatever isnecessary to ensure a good functioning. The motion transmission is provoked by a unifiedpitch roller chain. All the metallic parts are painted according to our colors.
The line includes the separating machine STR50, composed of a base frame in tubular and avibrant system controlled by cam. The separating machine has a sizing shaker containingfive calibrated frames for the selection of the product. It has an area of aspiration providedwith a fan having 5 aspiration channels and a five channel area for the unloading of theproduct.
Schematically, the functioning of a shelling machine is the following: the non-shelled fruit isput into a loading hopper. Then, it enters the shelling line which is composed of a series ofknives and a rotor, having a rotation in reverse direction. Colliding with the knives whichrotate with the rolls, the shell is broken into different parts. The shell and the kernel comeout from the roll through a specific adjustable cage that has splines to expel the product. Theproduct falls on the sizing shaker of the separating machine STR50, on which there areframes with perforated metal sheet of different forms and dimensions, apt at the separationof the shell from the kernel. The separating machine STR50 is composed of a sizing shakerand an aspiration fan.
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRASwww.segues.es
MAQUINARIA AGRÍCOLA · Breaker and sorter of almonds
4 calibrated screens
Adjustableroller to
variety and size
Suction área forfinal cleaning of
the product
Adjustablebreaker feed
Bucket elevatorwith dosingblade
Model STR1+STR50Pre-calibrate cage 2
Calibratingformat 3
Breackdownrollers 1
Screens 4Separate productdischarge 2
Separation typology Eccentric shaft in the
frame supported by leaf springs
Maximumproduction 130 kg/h
Total electric powerinstalled 6,69 kWLenght 4.100 mmWide 3.600 mmMaximum height 3.250 mmEmpty line weight 1.500 kgEmpty noiselevel 83,8 dB(A)
Shelling STR1
Classifier STR50
Calibrator
Bucketelevator
Shelling and separating line
Shelling line STR1 + STR50
The breaker line STR1 + STR50 with a production of 130kg / h depending on the quality of the
almonds is composed of:
Bucket elevator with bidirectional outlet with the possibility of loading the calibrator or the
almond breaker.
Calibrator composed of a roller with adjustable cage of 2 sizes obtaining 3 different calibrations.
The calibration of the product is recommended to optimize the work of the breaker, decreasing
the% of broken almonds.
Almond shell breaker (STR1) composed of 1 adjustable cast iron conoidal roller with a series of
blades that rotate against a rotational cage in the opposite direction. The fragments of shell and
fruit emerge from the roller by a special adjustable cage.
Vibrating feed of the classifier
Classifier (STR50) with a vibrating casing with 4 perforated screens of different shapes and
sizes that will separate the fruit from the mix. The classifier is composed of a tubular bearing
structure and an eccentric shaft that transmits the movement to the vibratory housing supported
by the transverse bars.
The separator is completed with a suction field consisting of a vacuum with 2 channels, which
allows the removal of dust and small fragments of shell at the exit of the product
3 of the shell fragments 2 outputs of the almonds
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.esMAQUINARIA AGRÍCOLA · Breaker and sorter of almonds
Shelling and separating line
Shelling line STR2+ SR50/2La línea rompedora STR2+STR50/2 con una producción 260kg/h en función de la calidad de las
almendras está compuesta de:
- Elevador de cangilones con una tolva de descarga y una pala dosificadora para mejorar la carga
del elevador.
- Calibradora compuesta de un rodillo con jaula ajustable obteniendo 2 calibrados diferentes. Cada
sección de calibración descarga directamente el producto en el correspondiente rodillo de la rom-
pedora.
- Rompedora de la cáscara de las almendras (STR2) está compuesta por 2 rodillos conoidales.
- Vibrante de salida del producto
- Cinta transportadora de acero que alimenta la clasificadora.- Clasificadora (STR50/2) con una carcasa vibrante con 5 cribas perforadas de diferentes formas
y tamaños que separaran la fruta de la mezcla. El clasificador esta compuesto de una estructura
de rodamiento tubular y un vibrador que realiza el movimiento a la caja vibratoria accionada por
muelles.
- El separador se completa con un campo de succión que consiste en un aspirador con 3 canales,
que permite la eliminación de polvo y fragmentos de cáscara de pequeño tamaño a la salida del
producto.
5 Calibrate screems
2 Adjustableroller to thevariety and size
Suction área forfinal cleaning of theproduct
Bucket elevatorwith dosing
blade
Compact conveyor belt
3 Out puts of thenuts and 6 of theShell fragments
Bucket elevator
Preliminary calibrator
Shelling STR2
Conveyor belt
ClassifierSTR50/2
9350
206
2
298
8
Model STR2+STR50/2Pre-calibratecage 1
Calibrationformat 2
Breackdowroller 2
Screens 5Separateproductdischargeoutputs
3
Separationtypology
Motor-vibrator ofthe box
supported byspring
Maximumproduction 260 kg/h
Total electricpower installed 7,48 kW
Length 9.350 mmWide 2.062 mmMaximumheight 2.988 mm
Empty line wieght 1.700-2.000 kg
Empty noiselevel 83,9 dB(A)
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.es
Model Elevatorexit
LoadingVolumenOf thehopper
Maximum
Line
production
IntalledTotal
Electricalpower
Empty
Noise
levelSTR1 E/1
Línea 130 kg/h
2 Flow regulation
paddle0,5 m3 400 kg/h 0,75 kW 83,9 dB(A)
STR1 E/2Línea
260kg/h- 0,5 m3 400 kg/h 0,75 kW 83,9 dB(A)
Model Length Wide Maximum height Empty line
weightSTR1 E/1
Línea 130 kg/h
1.405 mm 1.048 mm 3.238 mm 168 kg
STR1 E/2Línea
260kg/h1.603 mm 1.048 mm 2.988 mm 168 kg
Model STR C/1
Pre-Calibrating cage2
Calibrate format 3
Maximumproduction 400 kg/h
Total electricpower intalled 0,75 kW
Length 2.630 mm
Wide 800 mm
Maximumheight 2.175
mmEmpty line weight 205 kg
Empty noise level 83,9 dB(A)
STR1 E/1 STR1 E/2
Shering and separating lineBucket elevator – direc extrationThe bucket elevator comprehends a hopper that contains the in-shellproduct, that falls and loads the bucket, with direct extraction. A measuringpalette holds the product and allows the following bucket to position itself forthe loading. Then, the bucket unloads its content into a bidirectional head,which can load the calibrator of the shelling machine. The dimensions canvary according to the needs.
Shelling and separating linePreliminary Calibrator
The calibrator is a fundamental component of the line because it has the function of
dividing the product with the shell into different sizes.
By calibrating the product there is the possibility of optimizing the work of the
breaker line to reduce the % of broken almonds.
It consists of a steel support structure that contains an adjustable roller with cage of
up to 2 sizes, obtaining 3 products of different calibers.
Each calibration section unloads the product in a hopper with a bag placement
system of 25 to 50 kg.
MAQUINARIA AGRÍCOLA · Breaker and sorter of almonds
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.es
Model STR1
Breackdown roller 1Maximum production 130 kg/hPotencia EléctricaTotal electricpower installed
1,12 kW
Lenght 1.820 mmWide 790 mmMaximum height 2.243 mmEmpty line weight 529 kgEmpty noise level 83,9 dB(A)
Model STR BSM/1
OperatorMaximumnumber
4
TotalElectricPower installed
0,37 kW
Lenght 2.055 mm
Wide 1.050 mmMaximumheight
1.110 mm
Empty lineweight
153 kg
Empty noiselevel 83,9 dB(A)
Shelling and separating lineSorting table
Sorting table with four workstations for the selection of the fruit mixed with shells or shells mixed with fruits.It consists of a vibrant flatbed in steel with carrying structure in structural steel and eccentric shaft. It has a hopper withmanual regulation of the load.
Shelling and separating lineShelling machine STR1Machine to break the shell of the almonds composed of a steel support structure,
loading hopper for the containment of the product for an autonomy of one hour, with
1 conical roller with adjustable hammers for the processing of different types of
almond calibers and vibrating for the unloading of the peeled product.
MAQUINARIA AGRÍCOLA · Breaker and sorter of almonds
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.es
Model STR2With Calibrator
Pre-calibrator cage 1Calibrat format 2Breackdown rollers 2Maximum production 260 kg/hTotal electricpower installed 1,87 kW
Lenght 1.616 mmWide 1.655 mmMaximum height 2.130 mmEmpty line weight 707 kgEmpty noise level 83,9 dB(A)
Model STR4
Pre-calibrator cage 3Calibrator format 4Breackdown rollers 4Maximum production 520 kg/hTotal electric powerinstalled 3,5 kW
Lenght 3.645 mmWide 2.172 mmMaximum height 2.821 mmEmpty noise level 83,9 dB(A)
Shelling and separating lineShelling machine STR2
Machine for the shelling of dry fruit. It is made of a carrying structure in stainless steel, loading hopper to contain the product, with an autonomous operating time of one hour, 2 conic rolls with adjustable hammers to process different kinds of calibers, and a vibratory conveyor to discharge the shelled product
Línea rompedora y clasificadoraShelling machine STR4
Machine to break the shell of the almonds composed of 1 structure of steel support, a caliper roller
with cage adjustable up to 3 sizes obtaining 4 products of different caliber, with 4 conical rollers
with adjustable hammers for the processing of different types of sizes of almonds and vibrant for
the discharge of the peeled product.
MAQUINARIA AGRÍCOLA · Breaker and sorter of almonds
MAQUINÀRIA AGRÍCOLA · ROMPEDORAS Y CLASIFICADORAS DE ALMENDRAS www.segues.es
Model STR50Vibrantframes 4
Outputs ofdischarge of thealmonds
2
Dischargeoutlets of theShell
3
Separationtypology
Eccentric shaft in frame supported
by crossbowsMaximumproduction 130 kg/h
Total electricpower installed 3,7 kW
Length 3.530 mm
wide 1.390 mm
Maximumheigh 2.500 mm
Empty line weight 700 kg
Empty noiselevel 83,9 dB(A)
Model STR50/2Vibrantframes 5
Outputs ofdischarge ofthe almonds
3
Dischargeoutlest of theShell
3
Separationtypology
Motor vibratorof the box
supported bysprings
Maximumproduction 400 kg/h
Total electricpowerinstalled
3,74 kW
Lenght 4.340 mm
Wide 1.445 mm
Maximumheight 2.518 mm
Emptyline weight
777 kg
Empty noiselevel 83,9 dB(A)
Shelling and separating lineSeparating machine STR50The STR50 Sorter is designed for the classification of the whole fruit of the mix of the different
broken shell sizes from the breaker.
It consists of a vibrating housing with 4 calibrated frames with perforated sheets of different
shapes and sizes in a tubular bearing structure and with an eccentric shaft that transmits the
movement to the vibratory housing supported by the transverse bars.
In the classifier there are two parts:
1. Sieving: Using special frames.
2. Suction channels: at the exit of the fruit that through the airflow adjusting blades allow to
eliminate the rest of the small shells and dust.
Shelling and Separating lineSeparating machine STR50/2The STR50 / 2 Sorter is designed for the classification of the whole fruit of the mix of the
different broken shell sizes from the breaker.
It consists of a vibrating housing with 5 calibrated frames with perforated sheets of different
shapes and sizes in a tubular bearing structure and a vibrator that transmits the movement to
the vibratory box driven by springs.
In the classifier there are two parts:
1. Sieving: Using special frames
2. 3 suction channels: at the exit of the fruit that through the air flow adjustment blades allow to
eliminate the rest of the small husks and dust.
MAQUINARIA AGRÍCOLA · Breaker and sorter of almonds