luz de valvulas e inyectores serie 60

7/29/2019 Luz de Valvulas e Inyectores Serie 60

1/6

SERIES 60 SERVICE MANUAL

Exceptions to Standard Fastener Torque Specifications

Listed in Table 1-47 are exceptions to standard fastener torque specifications supporting the

Series 60 Engine.

Section Fastener Size N m (lbft)

Refer to section 1.6.3.1 Breather Housing to Rocker

Cover Cap

2.5 1.833

Refer to section 1.2.5 Cylinder Head Bolt (torque twice) M16 X 2.0 250 - 285 (185 - 210)

Refer to section 2.3.5 Bolt, Inj. HarnessMounting Flange M8 X 1.25 10-15 (7-11)

Refer to section 1.6.8

and

refer to section 1.6.9

Bolt, Rocker Cover-to Cylinder

Head

3/8-16 20-25 (15-18)

Refer to section 1.9.3 Bolt, Main Bearing Cap M20 X 2.5 470-530 (347-391)

Refer to section 1.10.3 Plug,Gear CaseA dj. Idler O il Hole 5/16-24 15-20 (11-15)

Refer to section 1.13.3 Bolt, Front Pulley 9/16-18 182-210 (134-155)

Refer to section 1.16.3 Bolt, Flywheel Hsg. Mounting M12 X 1.75 112-126 (83-93)

Refer to section 1.14.3 Bolt, Flywheel 9/16-18 68(+120 ) (50)(+120 )

Refer to section 1.20.4 Nut, Connecting Rod M14 X 1.5 160-185 (118-137)

Refer to section 1.24.6 Bolt, Camshaft Bearing Cap M12 X 1.75 126-146 (93-108)

Refer to section 1.3.3 Bolt, Rocker Arm Shaft M12 X 1.75 126-146 (93-108)

Refer to section 1.24.6 Nut, Nos. 1&7 Camshaft Cap M12 X 1.75 126-146 (93-108)

Refer to section 1.24.6 Stud, Nos. 1&7 Camshaft Cap M12 X 1.75 126-146 (93-108)

Refer to section 1.25.4 Bolt (Solid), Camshaft Drive Gear M18 X 1.5 75 (55 + 120 )

Refer to section 1.26.3 Nut, Adjustable Idler Assy. M12 X 1.75 57-67 (42-49)

Refer to section 1.27.3 Bolt, Bull Gear Assy-to-Block M12 X 1.75 101-116 (75-86)

Refer to section 1.27.3 Nut, Bull Gear Assy (LH thread) 2-1/2-18 940-1000 (693-738)

Refer to section 1.29.4 Nut, Accessory Drive Pulley M24 X 1.0 220-250 (162-185)

Table 1-47 Exceptions to Standard Fastener Torque Specifications

All information subject to change without notice. (Rev. 2004)

6 S E 4 83 04 01 Copyright 2004 DET ROIT DIES EL CORPORATION From Bu llet in 18-60-04 1-709


2/6

ModelEn-

gineYear DDEC

Camshaft /

Asm P/N

Injec-

tor

Height

Intake

Valve

Lash

Ex-

haust

Valve

Lash

Jake

Brake

Model

Jake

Brake

Lash

Cam

Timing

Range

WU 11.1 L 1988-89 II 8929484 / 485

78.2

mm

(3.079in.)

.203 mm

(.008 in.)

.508

mm

(.020in.)

760A

.660

mm

(.026in.)

4.39-5.46

mm

(.173-.215in.)

WU 11.1 L 1990-93 II 8929484 / 485

78.2

mm

(3.079

in.)

.203 mm

(.008 in.)

.660

mm

(.026

in.)

760A

.660

mm

(.026

in.)

4.39-5.46

mm

(.173-.215

in.)

SK 11.1 L 1996-97 III23518717 / 718

23524899 / 900

78.8

mm

(3.102

in.)

.203 mm

(.008 in.)

.660

mm

(.026

in.)

760A

.660

mm

(.026

in.)

4.95-6.53

mm

(.195-.257

in.)

WK 11.1 L 1994-95 III 23513563 / 56223524897 / 898

78.8

mm(3.102

in.)

.203 mm(.008 in.)

.660

mm(.026

in.)

760A

.660

mm(.026

in.)

4.95-6.53

mm(.195-.257

in.)

EK 11.1 L 1998 IV23522199/ 200

23524903/ 904

81.0

mm

(3.189

in.)

.203 mm

(.008 in.)

.660

mm

(.026

in.)

760B

.584

mm

(.023

in.)

5.46-6.71

mm

(.215-.264

in.)

LK 11.1 L 1999 IV23524654 / 655

23524913 / 914

81.0

mm

(3.189

in.)

.203 mm

(.008 in.)

.660

mm

(.026

in.)

760B

.584

mm

(.023

in.)

5.21-6.27

mm

(.205-.247

in.)

*GU 12.7 L1988 /

89I I 8929472 / 473

78.2

mm

(3.079

in.)

.203 mm

(.008 in.)

.508

mm

(.020

in.)

765

.660

mm

(.026

in.)

4.39-5.46

mm

(.173-.215

in.)

*GU 12.7 L1990 /

93II 23505194 / 195

78.2

mm

(3.079

in.)

.203 mm

(.008 in.)

.660

mm

(.026

in.)

765

.660

mm

(.026

in.)

4.39-5.46

mm

(.173-.215

in.)

GK 12.7 L1994 /

97III

23513565 / 564

23524905 / 906

78.8

mm

(3.102

in.)

.203 mm

(.008 in.)

.660

mm

(.026

in.)

765

.660

mm

(.026

in.)

4.95-6.53

mm

(.195-.257

in.)

GK 12.7 L 1998 III23521680 / 681

23524907 / 908

80.3mm

(3.161

in.)

.203 mm

(.008 in.)

.660mm

(.026

in.)

765

.660mm

(.026

in.)

5.36-6.76mm

(.211-.266

in.)

*GU40 is equipped with a Model 760A Jake Brake. Use 760A lash specifications when servicing.

Table 1-48 Series 60 Diesel Valve Lash, Jake Brake Lash and Camshaft TimingSpecifications (1 of 3)

(Rev. 2004) All information subject to change without notice.

1-710 From Bu llet in 18-60-04 6 S E 4 83 04 01 Copyright 2004 DET ROIT DIES EL CORPORATION


3/6


ModelEn-

gineYear DDEC

Camshaft Asm

/ P/N

Injector

Height

Intake

Valve

Lash

Ex-

haust

Valve

Lash

Jake

Brake

Model

Jake

Brake

Lash

Cam

Timing

Range

PK,TK 12.7 L 1998 IV23521680 / 681

23524907 / 908

80.3

mm

(3.161

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

765A

.584

mm

(.023

in.)

5.36-

6.76 mm

(.211-.266

in.)

MK,BK 12.7 L 1999 IV23524291 / 292

23524911 / 912

81.0

mm

(3.189

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

770

.584

mm

(.023

in.)

5.03-

6.10 mm

(.198-.240

in.)

**MK

,BK12.7 L 2000 IV

23524291 / 292

23524911 / 912

81.0

mm

(3.189

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

790

.660

mm

(.026

in.)

5.03-

6.10 mm

(.198-.240

in.)

MK,BK 12.7 L 2000-02 IV 23528308 / 309

82.1

mm

(3.232in.)

.203

mm

(.008in.)

.660

mm

(.026in.)

795

.813

mm

(.032in.)

6.527-

7.594 mm

(.257-.299in.)

MK 12.7 L 2002 IV 23528605 / 606

82.1

mm

(3.232

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

797

.508

mm

(.020

in.)

5.893-

6.960 mm

(.232-.274

in.)

MK_E 12.7 L 2002-03 IV 23531130

82.1

mm

(3.232

in.)

.203

mm

(.008

in.)

.508

mm

(.020

in.)

797

.508

mm

(.020

in.)

6.452-

7.214 mm

(.254-.284

in.)

MV_E 12.7 L 2004 V 23532935

See

Serv.

Manual

.203

mm(.008

in.)

.508

mm(.020

in.)

797

.508

mm(.020

in.)

6.655-

7.214 mm(.262-.284

in.)

DAE-

WOO

TK6K

12.7 L 2000-04 IV 23524918

80.3

mm

(3.161

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

797A

.508

mm

(.020

in.)

5.11-

6.17 mm

(.201-.243

in.)

**MK and BK models with 0712 Valve Mechanism are equipped with a model 770 Jake Brake. Use 770 lash specifications when

servicing.

Table 1-49 Series 60 Diesel Valve Lash, Jake Brake Lash and Camshaft TimingSpecifications ( 2 of 3)


6SE483 0401 C opy rig ht 200 4 DET R OIT D I ESE L COR P O RATION Fro m B ul let in 18-60-04 1-711


4/6

ModelEn-

gineYear DDEC

Camshaft Asm

/ P/N

Injec-

tor

Height

Intake

Valve

Lash

Ex-

haust

Valve

Lash

Jake

Brake

Model

Jake

Brake

Lash

Cam

Timing

Range

Ma-

rine

TK

12.7 L Vary IV 23525525 / 526

81.0

mm

(3.189

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

N/A N/A

6.17-

6.78 mm

(.243-.267

in.)

HK 14.0 L 1999 IV23524291 / 292

23524911 / 912

81.0

mm

(3.189

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

770

.584

mm

(.023

in.)

5.03-

6.10 mm

(.198-.240

in.)

HK 14.0 L 2000 IV23524291 / 292

23524911 / 912

81.0

mm

(3.189

in.)

.203

mm

(.008

in.)

.660

mm

(.026

in.)

790A

.660

mm

(.026

in.)

5.03-

6.10 mm

(.198-.240

in.)

HK 14.0 L 2000-02 IV 23528308 / 309

82.1

mm

(3.232in.)

.203

mm

(.008in.)

.660

mm

(.026in.)

797

.508

mm

(.020in.)

6.527-

7.594 mm

(.257-.299in.)

HK_E 14.0 L 2000-03 IV 23531130

82.1

mm

(3.232

in.)

.203

mm

(.008

in.)

.508

mm

(.020

in.)

797

.508

mm

(.020

in.)

6.452-

7.214 mm

(.254-.284

in.)

HV_E 14.0 L 2004 V 23532935

See

Serv.

Manual

.203

mm

(.008

in.)

.508

mm

(.020

in.)

797

.508

mm

(.020

in.)

6.655-

7.214 mm

(.262-.284

in.)

Ma-

rine

HK

14.0 L Vary IV 23529008

81.0

mm(3.189

in.)

.203

mm(.008

in.)

.660

mm(.026

in.)

N/A N/A

6.12-

7.19 mm(.241-.283

in.)

Table 1-50 Series 60 Diesel Valve Lash, Jake Brake Lash and Camshaft TimingSpecifications (3 of 3)




5/6


Model Engine Year DDEC Camshaft/Asm

P/N

Intake

Valve

Lash

Exhuast

Valve

Lash

Service

Cam

Timing

Range

TKG 12.7 1995-98 III 23520286 / 627

23524909 / 910

.279 mm

(.011 in.)

.914 mm

(.036 in.)

2.18-2.87

mm

(.086-.113

in.)

TKG 12.7 1998-04 IV 23520286 / 627

23524909 / 910

.279 mm

(.011 in)

.914 mm

(.036 in.)

2.18-2.87

mm

(.086-.113

in.)

Table 1-51 Series 60 Gas Valve Lash and Camshaft Timing Specifications


6 S E 4 83 04 01 Copyright 2004 DET ROIT DIES EL CORPORATION From Bu llet in 18-60-04 1-713


6/6

This page intentionally left blank.



luz de valvulas e inyectores serie 60

Documents