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    Self-Aligned, Gated Field Emitter

    Arrays with Integrated High-

    Aspect-Ratio Current LimitersStephen A. Guerrera

    Akintunde I. Akinwande

    Microsystems Technology LaboratoriesDepartment of Electrical Engineering and Computer Science

    Massachusetts Institute of TechnologyCambridge, MA 02139

    [email protected]

    IVNC 2013 07/11/2013

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    Overview Introduction and Motivation Device Design and Analysis Device Fabrication

    Device Characterization

    ConclusionsIVNC 2013 7/11/20132

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    Overview Introduction and Motivation Device Design and Analysis Device Fabrication

    Device Characterization

    ConclusionsIVNC 2013 7/11/20133

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    Applications of Cold Field Emitters

    IVNC 2013 7/11/20134

    !"#$ &'(&)* +,-./01)2.3

    41&& 5#&6-1/7 +)8&18 9&1).&1-: ;/"16&8

    *)0,70

    >/7,:&18 ?/1

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    Silicon Field EmissionTwo-Step Problem

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    2D Fermi sea of electrons

    J=qnv F

    Ef e-E

    c

    Flux of electrons

    to the surface

    Transmission ofelectrons through

    the barrier

    Transmission Limited Regime: - Electron emission is strongly dependent on the emitter tip radius and

    work function

    Supply Limited Regime: - Electron emission is largely independent of tip radius and work

    function

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    Tip Radius Statistical Distribution

    Results in Array Underutilization

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    r0r0-3! r0+3!

    Burn-out limit: 10-6A

    1LV ML 7*

    !V K 7*

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    Vertical Current Limiters Can

    Increase Uniformity and Reliability

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    Overview Introduction and Motivation Device Design and Analysis Device Fabrication Device Characterization Conclusions

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    Previous Results

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    5 um pitch 10 um tall, 100 nm

    diameter current

    limiters

    Tip radius < 10nm Perforated, metallizedextraction grid ~12 um

    from tips

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    Previous Results

    bFN= 2942 Turn-on voltage ~ 130 V

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    How Do We Get Low Turn-on

    Voltage?

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    Turn-On Voltage of Si Field

    Emitters

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    Iondefined as 100 pA arraycurrent for our samples

    Many, many di"erentchoices in the literature

    Experimental Slope: 0.0377 Theory:

    Assume turn-on field of 2x107V/cm

    dVON/ dbFN= 0.0376 Experimental y-intercept:

    4.156 (~#si?)

    R2: 0.951

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    Overview Introduction and Motivation Design and Analysis Device Fabrication Device Characterization Conclusions

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    Fabrication Process

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    Fabrication Process Contd

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    Completed Device Structure

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    Gate aperture diameter: ~300 nm Poly-Si thickness: ~200 nm Tip radius:

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    Completed Device Structure

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    Gate aperture diameter: ~350 nm Poly-Si thickness: ~200 nm Tip radius:

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    Overview Introduction and Motivation Design and Analysis Device Fabrication Device Characterization Conclusions

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    Testing Parameters

    Pressure: 5x10-9Torr # of emitters: 1x106

    Pitch: 1 micron

    Array area : 1 mm2 Anode: Silicon plate Emitter-anode separation: 1 cm

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    ;,

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    Preliminary I-V Characterization

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    Turn-on < 20 V

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    Preliminary I-V Characterization

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    bFN

    = 277

    LN(aFN

    ) = -16

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    Overview Introduction and Motivation Design and Analysis Fabrication Characterization Conclusions

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    Conclusions Developed a fabrication process for filling in the

    gaps between dense high-aspect-ratio pillars

    Fabricated 1um pitch field emitters arrays withintegrated high-aspect-ratio current limiters andself-aligned gates

    Demonstrated low turn on voltage devices (

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    Conclusions

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    Future Work Improve array uniformity

    Improve design for testability (ie. includecontact pads)

    Explore surface treatments and coatings

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    Acknowledgements These devices were fabricated using the Microsystems

    Technology Laboratories

    Thanks to the lab sta"for assistance

    Dr. L. F. Velasquez-Garcia for useful discussions andinitial proof of concept of the vertical current limiters

    This work was supported in part by DARPA awardnumber N66001-12-1-4212, program manager Dr.

    Joseph Mangano

    IVNC 2013 7/11/201326

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    BACK UP SLIDESIVNC 2013 7/11/201327