huace presentation in 2017
TRANSCRIPT
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HUACECompany Introduction
2016-8-25 1
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HUACEContents
Ⅰ. COMPANY OVERVIEWⅡ. PRODUCTION PROCESS Ⅲ. CORE COMPETENCIES-TQRDCⅣ. FACTORY REVIEW
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HUACE
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1. COMPANY REVIEW HUACE
PROFILE
Company HANGZHOU HUACE MANUFACTURE & TRADE CO.,LTD C.E.O LINGHUA, BAO Established date DEC. 22th 2012 Main product Cycling helmets, ski helmets, skateboard helmets Homepage www.sino-huace.com
1. COMPANY REVIEW HUACE
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HUACE
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1. COMPANY REVIEW HUACE
ORGANIZATION CHART
1. COMPANY REVIEW HUACE
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HUACE
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1. COMPANY REVIEW HUACE
EQUIPMENTS
Germany Kurtz X1.5 EPS Pre-forming machine 1
Specified Helmet EPS Forming machines 9
Automatic Printing machines 2
Shell Therforming machines 3
Injection machines 5
Painting machines 2
Cutting padding machine 1
Straps assembling machines 2
Testing machines 3 (Will be ready on 11/2016)
1. COMPANY REVIEW HUACE
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HUACE
2016-8-256
1. COMPANY REVIEW HUACE 2. PRODUCTION PROCESS HUACE
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HUACE
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1. COMPANY REVIEW HUACE
TECHNOLOGY QUALITY
RESPONSE
DELIVERY TIME MODERATE COST
- Owned Tooling factory - R&D team with 10 years in helmet industry- The lead time from design to first samples is 40 days
- Fully Quality control management
- Reply in high speed
- MID SEASON: 40-45DAYS- OFF SEASON: 35-40DAYS
- High quality, moderate price
3. CORE COMPETENCIES- TQRDC HUACE
TECHNOLOGY
QUALITY
RESPONSE
DELIVERY TIME
COST
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HUACE
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1. COMPANY REVIEW HUACE
Data segmentation Try runassembleCasting modelClay Clay model 3D
3D Printing: for plastic components prototype.
1. Improve the precision.
2. Control the risk.
3. Guarantee the lead-time
4. Control the cost
Huace helmets CNC lead-time from design to real sample is 40 days.
TECHNOLOGY
2. CORE COMPETENCIES- TQRDC HUACE
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HUACE
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1. COMPANY REVIEW HUACE
Huace testing machines will be ready on Nov. 2016
TESTING MACHINES
IMPACTING TESTING MACHINE RETENTION SYSTEM MACHINE ROLLOFF MACHINE FIELD OF VISION
3. CORE COMPETENCIES- TQRDC HUACE
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HUACE
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1. COMPANY REVIEW HUACE
Huace helmets CNC lead-time from design to real sample is 40 days.
QUALITY
3. CORE COMPETENCIES- TQRDC HUACE
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首件检验报告
First piece inspection Report
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3. CORE COMPETENCIES- TQRDC HUACE
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过程检验报告
in-process inspection Report
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3. CORE COMPETENCIES- TQRDC HUACE
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不合格评审流程
Non-conforming procedures纠正预防措施报告
Corrective and preventive action Report
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3. CORE COMPETENCIES- TQRDC HUACE
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作业指导书Work instructions
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3. CORE COMPETENCIES- TQRDC HUACE
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Inspection Standard Inspection Report
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3. CORE COMPETENCIES- TQRDC HUACE
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CIP of quality project in Huace
1. EPS shell 2. Fitting system 3. Buckles 4. Printing 5. Color aberration.Helmets quality defects top5:
EPS shell quality report
Defects description
Bad-Syncretized:EPS particals do not syncretize together well, fall off easily
1/ Heating time or stream presure lower than tolerance;2/ Steam hole distance is too big;3/ Steam hole blocked;4/ The mold slider is too thick
1/ Adjust the heating time or pressure to meet the standard; Or re define the standard2/ Check the EPS mold, and open more steam hole to make the steam hole distance around 15mm;3/ Check the mold steam hole, and clear the blocked holes.4/ Drill holes to improve the steam transfer.
Photos Root cause CAP
Turgescence:
Part of whole EPS shell apprears bigger than actually volume
1/ Steam holes are not uniformed; some part of the mould have extensive steam hole, while some part don't have;2/ After EPS shell process, Cooling not uniformed;
1/ Check the mould to see if the steam holes are well uniformed, if so, modified the steam holes to be more unformed;2/ Aviod any possible tough by foreign tough for cooling process EPS shell;
Feed-in Deficiency:
There is sunken due to lack of feed-in material on the surface
1/ Materials are not enough or used up2/ Injection tube blocked3/ Steam hole not enough or not uniformed
1/ Input more pre-expanded raw materials2/ Change the injection tube3/ modified the steam hole distribution of the mould
Injection Point Higher:
The injection point is higher than the flat surface. The higher EPS part will hurt customers
1/ Well fix the injection tube2/ Change to good injection tube, make sure the good situation of the mouth of injection tube;3/ Change the injection tube and make sure the length meet to the mould
1/ Injection tube not well fixed2/ The mounth of Injection tube damaged3/ Injection tube length cannot meet the mold
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3. CORE COMPETENCIES- TQRDC HUACE
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HUACE
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1. COMPANY REVIEW HUACE
MACHINARY SETTING
4. FACTORY REVIEW HUACE
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HUACE
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1. COMPANY REVIEW HUACE
DEFECTIVE PRODUCTS ON SITE
BARCORD, TRACIBILITY
PROTECTIVE RODUCTS
4. FACTORY REVIEW HUACE
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HUACE
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1. COMPANY REVIEW HUACE
Warning sign
Quality checking staff on-site
First sample confirmed on-site
4. FACTORY REVIEW HUACE
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HUACE
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1. COMPANY REVIEW HUACE
Measurement tools
separate operation areas and transit path
Warehouse
4. FACTORY REVIEW HUACE
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OEM BRANDS
4. FACTORY REVIEW HUACE
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HUACE2016-8-25 22
HUACE
Thank You