Download - Presentasi DnD KSB
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DnD PUMP Dewatering and Dredge
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Milestones
KSB Germany 1871 – Johannes Klein, Friedrich Schanzlinand August Becker establish the companyin Frankenthal.
1887 – KSB becomes a limited company.
1895 – KSB goes public.
Today – One o the !orld"s leading suppliers
o pumps and #al#es
KSB$ndonesia
1993 – %stablished in $ndonesia located in
&akung
and ocusing on Foundry
Shareholders'( KSB Finance AG SA )u*embourg
+-./01
( KSB AG Germany +2.-01
2010 – Opening ne! actory acility in
&ibitung34- 5 Opening representai#e !orkshop in
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KSB Group
About Us
KSB is one of the
world’s leading
manufacturers of
pumps and valves,
providing
a range of related
service offerings.
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It All Began with an Idea
Experience
since !"
#he global success
stor$ of KSB began
over %& $ears ago
when 'ohannes laid
the foundation for the
compan$ b$ inventing
his (boiler feed
apparatus).
*roduction of
–Valves since 1872
– Pups since 1873
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KSB Group
Board of
+anagement
from left-
r./0ng. *eter
Buthmann
ipl./Kfm. 1erner
Stegm2ller
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KSB Group
3ur 4orporate
4ulture
3ur internal
cooperation and our
contact with
customers and
partners is based on
the values of
– %esponsi&ilit#
– 'rust
– Appreciation
– Pro(essionalis
– )onest#
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+n the Spot Around the
,orld
A 5lobal
4ompan$
Glo&al presence &rings us closer to custoers - production on all $ continents
KSB production sites KSB sales and service sites
7
6inancial $ear 7&8
• 3rder inta9e:
; 7,7%.7 million
•
Sales revenue: ; 7,7%".8 million
• Earnings before
taxes-:
; %=
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KSB Indonesia Segments &Market Sares
MI!I!" . A#erage number o de!ateringpumpset being sold per year isbet!een - to 2 sets
. KSB $ndonesia has been sustainingan a#erage o 40 market share
rom the aorementionedproportion
. 6here are 7 other ma8or players inthis segment throughout$ndonesia including 9ulti:o,Sykes, Allight
. KSB secret o sucesses in retainingits market share in miningsegment is the ;e!atering and;redge ed or se#eremining duties, i.e. Agressi#e 9ine?ater and Slurry &ondition!/2$/1* S#ai(ul Anwar KSB Ban0arasin
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501 5eorgia 0ron 1or9-
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#eat$red Systems %esignedy KSB Indonesia
DEWATERING& DREDGE
PUMP (DND)
.
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DnD Pumpset Feature
*#.KSB 0ndonesia
4awang Kencana bldg
6loor , suite &7
'l.+a?end Suto$o 9av77
'a9arta 8=8&
0ndonesia
,e suppl# Pupset and low S#ste Solution
(or open pit ine operation
)eav# dut# Slurr# Pup to handling severe dut#
aterial Gasite 28 G 28 4 "hroe 5 as std
6ngine Varia&le Speed '#pe &rand depend o( custoer choice 5
Securit# suppl# o( spare parts and &ac up services
+pen pit coal ine operation
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%+ AG%6SSIV6 ,A'6%
!/2$/1* S#ai(ul Anwar KSB Ban0arasin
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'+ B6"+6 S9:G6
!/2$/1* S#ai(ul Anwar KSB Ban0arasin
:e(inisi slurr#; "apuran antara partiel air dan
solid/padat<
t#picall# o( (ine particles o( anure< ceent< or coal and
water= clay slurry
SG>1 < p); 3
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Slurr$ *ump esign 4onsideration
4ompared to 1ater *ump-
• #ahan abrasive
• #ahan 9orosi *@ up to 8.>
• +ampu melewat9an parti9el
besar diameter < cm
• @igher Shaft Bearing *ower
• @igher 4asing *ressure
• Better @$draulic Efficienc$
• *riming S$stem and *rotection
during dr$ running
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:n: Pupeatures
A6O9A6$& A&9
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Basic 4entrifugal *ump
A pail o( water swinging in a circle centri(ugal (orce holds the water in
the pale a hole is &ored at the &otto o( the pale water will &e
thrown out the distance the water traverses and volue that (lows out
depends upon the velocit# o( the rotating pale
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1or9ing of a 4entrifugal *ump
+ain *arts are D
0mpeller
olute casing
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,oring o( a "entri(ugal Pup
'he (irst resistance is created
the volute
As the liuid oves in the volute
towards the outlet it slows down
due to increasing cross sectional
area As the liuid slows down its
velocit# inetic energ#5 is
converted into pressure
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,h# )ead is used to easure
the energ# o( a centri(ugal pupE
3* g/c2
Brine
Spgr 12
3D 3D 3 g/c2
,ater
Spgr 1D
3D 2! g/c2
Kerosene
Spgr D8
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Pressure at an# point in a liuid is caused a vertical
colun o( liuid due to its weight
)eight o( this colun is called Static head and is
eCpressed in eters o( liuid
)ead is a easureent o( the height o( a liuid colun
that the pup could create (ro the inetic energ#
iparted to the liuid
Pressure is dependent on the speci(ic gravit# o( a liuid
&ut head is not
,h# )ead is used to easure
the energ# o( a centri(ugal pupE
A given pump with a given impeller diameter and speed will raise a liquid to
a certain height regardless of the weight of the liquid!
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S#ste %esistance "urve
hs
hd
Pvp
Ps
Vs
Vd
:atu evel
Pup "enter ine
Pd
'otal S#ste )ead ; Static S#ste )ead F :#naic S#ste )ead
hd - hs 5 F hps - hpd 5 hvd ? hvs 5 F h(d F h(s 5; F
6 l e v a s i 5 :ischarge Velocit# )ead? Suction Velocit# )ead F
:ischarge riction )ead F
Suction riction )ead 5
; F
hd - hs 5 F Pd - Ps 5
ρ C g
Vd2 - Vs2 5 F h(d F h(s 5
2 C g
; F
hs ; ?ve< i( suction li(t
hs ; Fve< i( suction head
su((iC sH ; suction
su((iC dH ; discharge
ρ ; densit#< g/3
g ; gravitational constant< /s2
h( ; ζ C V2 < ζ=loss coe(( 5 2Cg
Sg iuid
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Solid "onecentraion 4 "v
Solid Sg
Sg Slurr#
P) Value
aCiu %oc Sie Allowa&le
Baroetric Pressure Area
Static )ead
Pipe ine S#ste
Pipe :iaeter
Pipe '#pePipe ength
low ; J3 / )our
Bend Pipe nu&er
S#ste (lushing< avai&ilit# clean
water
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S#ste %esistance "urve
StaticS$stem
@ead
$namicS$stem
@ead
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3perating *ump
•Pompa selalu bekerja di
perpotongan antara pump curve
dan system curve
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3perating pump in different Fone effects
.Over capacity zone : kecepatan liquid dalam pompa sangat tinggi, terjadi resirkulasi
yang menyebabkan wear yang berlebih, beban hidrolik pada impeller dan bearing
tinggi.
.Best Operating one : titik operasi yang disarankan, minimum wear
.!educed "apacity one : kecepatan liquid di pompa rendah terjadi resirkulasi dan
separasi, wear berlebih di casing
.#hut o$$ zone : kondisi zero $low, pompa tidak boleh berada dalam kondisi ini terlalu
lama, dalam kondisi ini wear, gaya hidrolik terbesar terjadi.
2
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4onsideration 0ssues
3
. G*S@A G*S@C
7. Slurr$ t$pe settling or not
8. 6ree *assage
%. Expected H solid transport
>. +obile 4apable
=. ar$ Speed
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#hree basic design of Slurr$ *ump
3
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P' KSB I@:+@6SIA
Slurr# Pup Standar
AS' A$32
A@SI/)I 121?12*
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Get *ositive Suction @ead
G*S@-
I 'itle o(3
• G*S@A &,8/pIJsI@f-
• atm !&,&&& m te9anan udara &,8 mte9anan air
• p vapour pressure- &,&&8 atm &,8 m
pada suhu 7> deg 4
• G*S@C n standar "m
• G*S@C based on curve from pump
manufacturer.
• G*S@A/G*S@C L &
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ar$ G*S@A 4ondition
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3ptimum eloct$ 6luid
I 'itle o(3
• 6or 1ater ,> / 7 mMs
• 6or Slurr$ 8,& D >,& mMs
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)A@:I@G 9: '+ G6' "+A 9@:6% ')6 9:
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Spra#er ,ater Vehicle "ar Porta&le
SF9
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lushing Pup
"apacit# = 2$DD J3 / La
'otal length Pipe 1D K
6levasi F/? 2D eter
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+aterial 3ption for4ommon Slurr$ Application
*art Game
+aterial of 4onstruction
n && n >&/%@ n 7&&/>@N n 7>&
"asing Gasite 28G Gasite 28G Gasite 28G Gasite 28G
Suction iner Gasite 28G Gasite 28G Gasite 28G Gasite 28G
Ipeller Gasite 28G Gasite 28G Gasite 2G Gasite 28G
Sha(t !1$D Steel !1$D Steel !1$D Steel !1$D Steel
Sha(t Seal 'u(( Pac M1DD 'u(( Pac M1DD 'u(( Pac M1DD 'u(( Pac M1DD
Sha(t SleeveN5"ar&ide "oated
Steel"ar&ide "oated
Steel"ar&ide "oated
Steel"ar&ide "oated
Steel
Pedestal "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron
Bearing )ousing "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron
Stu((ing BoC andGland "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron
Piping and Accs NN5 SS3D! SS3D! SS3D! SS3D!
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+aterial 3ption for+ud Slurr$ Application
*art Game
+aterial of 4onstruction
n && n >&/%@ n 7&&/>@N n 7>&
"asing Gasite 28G Gasite 28G Gasite 28G Gasite 28G
Suction iner Gasite 28G Gasite 28G Gasite 28G Gasite 28G
Ipeller Gasite 28G Gasite 28G Gasite 2G Gasite 28G
Sha(t !1$D Steel !1$D Steel !1$D Steel !1$D Steel
Sha(t Seal Slade Pacing Seal Slade Pacing Seal Slade Pacing Seal Slade Pacing Seal
Sha(t SleeveS""AP
"on(ora "lad5S""AP
"on(ora "lad5S""AP
"on(ora "lad5S""AP
"on(ora "lad5
Pedestal "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron
Bearing )ousing "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron
Stu((ing BoC andGland "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron
Piping and Accs SS3D! SS3D! SS3D! SS3D!
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Submersible *ump for mud
slurr$
I 'itle o(!
. +ixerMAgitator 4apabilit$ I optional cutter
. Up to "&H of solid
. +ore Solid more frictional losses
. Jow G*S@C, Jow @ead
. 5ood Sealing during submerse in to water
. Expensive due to submerse capabilit$ and sealing s$stem
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!
n as +ud Slurr$ #ransport
Cecord
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uel "onsuption "alculation :n: 2DD?$)O with 6ngine Volvo6Caple =:ut# Pup = DD J3 / hours
)ead Static = !D eter Pipa ):P6 = 8H
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6uel 4alculation Based 3n *ump 4urve
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6uel 4alculation Based 3n *ump 4urveand Engine 4urve
• n 7&&/>@N Engine olvo #A=%8E
• *ump Efficienc$ : "! H
• *ower Absorb of pump O S5 x @ x P flow - M 8=" x *ump Eff-• *ower absorb : 7 x 8&& 91 8"> 91
• Engine *ower : %%& 91 Q8&& rpm, engine have power enough• S64 specific fuel consumpt - !& gram M 91h .hour given b$ curve based on Speed -
• Cate 6uel !& grmM91 hour x 8&&91 M !=& grm M liter -
• =7.! liter M hour ///////////////////////////////////////
!*
4urve n >&/%@ Engine olvo #A8%8E
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g
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#han9 Rou for
Rour Attention
!
• S$aiful Anwar
• Sales Engineer
+ining
•
Cep.Ban?armasin
• &!
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Thank 3u
PT KSB Indonesia RepBanjarmasin
Kompleks Pertokoan Simpang Palm Blok 24
Jl. Trikora Banjarbaru