-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
1/45
Electric Rope Shovel
Pala Cable
CATERPILLAR
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
2/45
First Mining Shovel
OTIS Excavator (1835)
Steam Power
Rack & PinionCrowd
Rail mounted
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
3/45
A Legacy Begins …
1880 Bucyrus Foundry and Manufacturing Company formed inBucyrus, Ohio by a Cleveland businessmen, to "... carry on thebusiness of a foundry and of manufacturing machinery andrailroad cars“
1893 Bucyrus moves to South Milwaukee and incorporates as theBucyrus Steam Shovel and Dredge Company of Wisconsin
The “Thompson”, Bucyrus’ First Mining Shovel (1882)
South Milwaukee campus (early 1900’s)
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
4/45
Making History – Panama Canal1904-14 Bucyrus shovels play crucial role in excavating the 255million cubic yards of dirt needed to create the
Panama CanalShovels used to build the
Panama Canal
Bucyrus 77
Marion 24
Thew 1
Total 102
Bucyrus excavator at the Panama Canal
President Teddy Roosevelt on a BI excavator at the Panama Canal
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
5/45
Transition to Electricity and Crawler Mountings
1911 Bucyrus buys Vulcan Steam Shovel Company and inherits its revolvingshovel technology - a feature seen on all Bucyrus electric mining shovelstoday
1925 Bucyrus launches its model 120-B, its first electric powered mining shovel.The 120-B also debuted crawler mounted lower works on an electric mining
shovel. Within 15 years Bucyrus discontinues steam power and railmounting on its shovels
Early version of a rotating shovel
120-B
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
6/45
Launch of Rope Crowd and AC Electrics1935 Bucyrus launches its innovative free floating tubular handle
rope crowd system – the system that would be standard onnearly all of its new models through 2010
1979 Bucyrus debuts AC electrics on its new model 395-B, overtime, AC electrics would become standard on all Bucyrus
models
First AC electric
First rope crowd
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
7/45
Merger1997 Bucyrus acquires Marion Power Shovel Company, one of its
two major competitors ending a century long competition.Over the next few years, Bucyrus engineers worked to mergethe best of the Bucyrus and Marion EMS technologies into anew, “super” machine. Work was completed in 2002, and the
495HR and 495HF models were launched
Marion Technology
Bucyrus Technology
Bucyrus + Marion Technology
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
8/45
The 21st Century
2002 Models 495HR and 495HF, which incorporate the best Bucyrus and Marion product features are released
2008 Hydracrowd, the first new crowd technology developed in 70 years, is launched
2009 Bucyrus releases its first LatchFree dipper
2010 After months of customer collaboration, Bucyrus launches its new cab design – the most operator oriented cab on the market
Hydracrowd
LatchFree
New Cab
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
9/45
Acquisition
2011 Caterpillar acquired Bucyrus to form the largest provider ofmining equipment in the industry.
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
10/45
Today’s Shovels
Electric Mining Shovels
Pros: Unsurpassed Reliability
Extremely Long life >20Years
LOWEST COST PER TON !!!!
Move lots of volume
Diesel/Hydraulic Shovels
Pros: Lower Purchase Price
High Mobility
Mines without electricity
Selective Digging Ideal for mines where mobility is
requiredIdeal for long life mines
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
11/45
Shovel Operation
Operation
24 hours per day
365 days per year
Environment
Temperatures -40°C (-40°F) to50°C (122°F)
Elevation: up to 5,181 m (17,000
ft) Material Excavated
Coal overburden, zinc, oilsands, copper, gold, iron ore
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
12/45
Product Line Overview
Payload
Dipper Capacity
Working Weight
U L T R A
C L A S S
M I D
- R A N G E
7295
45.4 t (50 tons)
18.4-39 m³ (24-51 yd3)789,251 kg (1,740,000 lbs)
7495 / 7495 HF
109 t (120 tons)30.6-62.6 m³ (40-82 yd3)1,382,400 kg (3,047,670 lbs)*
7395
63.5 t (70 tons)
19.1-49.7 m³ (25-65 yd3)1,179,340 kg (2,600,000 lbs)
• Stated weight is 7495.7495 HF operating weight is 1,442,274 kg (3,179,670 lbs)
7495 HD
81 t (90 tons)19.1-49.7 m³ (25-65 yd3)1,306,346 kg (2,880,000 lbs)
7495 / 7495 HF
109 t (120 tons)30.6-62.6 m³ (40-82 yd3)1,382,400 kg (3,047,670 lbs)*
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
13/45
No other manufacturer offers more
Caterpillar now offersthe broadest product line
in the mining industry
Surface Mining Equipment Underground Mining Equipment
D o z e r s &
G r a d e r s
W h e e l
L o a d e r s
M i n i n g
T r u c k s
H y d r a u l i c
S h o v e l s
H i g h w a l l
M i n e r s
S u r f a c e
D r i l l s
R o p e
S h o v e l s
D r a g l i n e s
S u r f a c e B e l t
S y s t e m s
Komatsu
Hitachi
Joy Global
Liebherr
Caterpillar
B e l t
S y s t e m s
R o o f
S u p p o r t s
A r m o r e d F a c e
C o n v e y o r s
S h e a r e r s
D r i l l s
C o n t i n u o u s
M i n e r s
D i e s e l
T r a n s p o r t
T r u c k s &
L o a d e r s
Company
Surface Mining Equipment Underground Mining Equipment
D o z e r s &
G r a d e r s
W h e e l
L o a d e r s
M i n i n g
T r u c k s
H y d r a u l i c
S h o v e l s
H i g h w a l l
M i n e r s
S u r f a c e
D r i l l s
R o p e
S h o v e l s
D r a g l i n e s
S u r f a c e B e l t
S y s t e m s
Komatsu
Hitachi
Joy Global
Liebherr
Caterpillar
B e l t
S y s t e m s
R o o f
S u p p o r t s
A r m o r e d F a c e
C o n v e y o r s
S h e a r e r s
D r i l l s
C o n t i n u o u s
M i n e r s
D i e s e l
T r a n s p o r t
T r u c k s &
L o a d e r s
Company
Surface Mining Equipment Underground Mining Equipment
D o z e r s &
G r a d e r s
W h e e l
L o a d e r s
M i n i n g
T r u c k s
H y d r a u l i c
S h o v e l s
H i g h w a l l
M i n e r s
S u r f a c e
D r i l l s
R o p e
S h o v e l s
D r a g l i n e s
S u r f a c e B e l t
S y s t e m s
Komatsu
Hitachi
Joy Global
Liebherr
Caterpillar
B e l t
S y s t e m s
R o o f
S u p p o r t s
A r m o r e d F a c e
C o n v e y o r s
S h e a r e r s
D r i l l s
C o n t i n u o u s
M i n e r s
D i e s e l
T r a n s p o r t
T r u c k s &
L o a d e r s
Company
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
14/45
New model numbers for former Bucyrusproducts
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
15/45
7295
• 46 tonne (50 ton) payloadcapacity
• AC – IGBT water cooleddrive system
• Field proven, optimizedcomponents
• Rope Crowd
• Current software with
touch screen and joystickcontrols
• Updated lower works with495HR style crawler design
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
16/45
7395
• 63.5 tonne (70 ton)
• AC – IGBT air cooled drivesystem
• Current software with touchscreen and joystick controls
• Rope Crowd
• FastFil™ dipper design
• Planetary gearing for hoist,swing and propel
• Caterpillar style crawler systemwith outboard load rollers
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
17/45
7495 HD
• 81.1 tonne (90 ton) payloadcapacity
• 3 pass load – 240 to 270short ton haul trucks
• AC – IGBT air cooled drivesystem
• Deck mounted rope crowdsystem with tubular handle
• Lower works crawlersystem with cantileveredlower roller design
• Planetary hoist, swing andpropel gearing
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
18/45
7495 /7495 HF
• 120 ton (109-tonne) payloadcapacity
• 3 to 4 pass load – 320 to 400short ton haul trucks
• AC – IGBT air cooled drivesystem
• Planetary hoist, swing andpropel
• Industry leading operator
cab with strong structuralsupport, seating for threeand a large amenity area
• Wider lower works andcrawler shoes for oil sands
application
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
19/45
Major Shovel Areas
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
20/45
Major Shovel Motions
PROPEL
Major Shovel Motions
Propel Drive machine
Swing
Rotate upper works andfront end
Crowd
Move dipper in and out
Hoist
Move dipper up and down
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
21/45
Nomenclature
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
22/45
Front End
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
23/45
Dipper
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
24/45
Dipper
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
25/45
Rope Crowd & Retract
SHIPPER SHAFT
RETRACT ROPE
CROWD ROPE
CROWD DRUM
152.4 cm (60")
DIPPER HANDLE
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
26/45
Rope Crowd
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
27/45
Operator Seat & Controls:
Ergonomic, fully adjustable, isolated
operator’s seat with fully pneumaticsuspension system
New Hall Effect joysticks withcustom designed ergonomichandles and “finger touch control”spring tension
Automatic dig to propel switch
Automatic climate control system
Two intuitive and visually aesthetictouch screen displays
Display mounting bar
Custom designed joystick
Close Circuit Phone
Cup holder
Vibration Dampening Seat Mount
Dual display screens
Seat and Controls
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
28/45
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
29/45
729550Tons
Model 739570
Tons
785150
789200
793250
Model 795345
797400
7495 HD90
7495/7495 HF120
3-4 pass 3-4 pass 3-4 pass 3-4 pass
Electric Rope Shovels – Pass Match
HD=Heavy Duty HF=High Flotation
Theoretical Prod ction E timate
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
30/45
Theoretical Production EstimateSample (Molybdenum)
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
31/45
Advantages
Exceptional availability Electrical >96%
Overall >90%
High productivity
Large payload
FastFil dipper
Fast swing times
Outstanding Service
Reduced maintenance
First-rate training
Superior Quality
Electric rope shovels: Product
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
32/45
Electric rope shovels: Product
overview
7495 / 7495 HF - 120 tons (109 tonnes)
Electric rope shovels: Product
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
33/45
Electric rope shovels: Product
overview
7495 HD - 90 tons (81 tonnes)
7395 - 70 tons (63.5 tonnes)
7295 - 50 tons (45.4 tonnes)
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
34/45
Payload Range
7295
7395
7495/7495 HF
7495 HD
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
35/45
Surface extraction payload range
Hydraulic
Shovels
ElectricRopeShovels
Draglines
10 40 60 80 100 120 140 160 180 200 220 240Payloadtonnes
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
36/45
CAT HEX and Rope Shovel Range110
100
90
80
70
60
50
40
30
20
B u c k e t / d i p p e r c a p a c i t y
[ t ] ( m e t r i c )
Weight [t] (metric) 0 200 400 600 800 1000 1200 1400 1600
601818 t
603030 t
604040 t
606062 t
609094 t
605047 t
7295HD38 t
739563.5 t t
7495109 t
7495HF109 t
7495HD81.8 t
729545 t
718218 t
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
37/45
777F
100 ton91 tonne
785D
150 ton136 tonne
789C
195 ton177 tonne
793D
240 ton218 tonne
795F
345 ton313 tonne
797F
400 ton363 tonne
7295
50 ton
45 tonne 2 3 4
7395
70 ton
63.5 tonne 3 4
7495 HD
90 ton
81 tonne 3 4 57495/ 7495 HF
120 ton
109 tonne 2 3 4
Loading Profiles
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
38/45
Primary applications: Coal, Copper, Oil Sands, Iron Ore and Gold
Market By Mineral
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
39/45
Customer Profile
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
40/45
PM.KS.P.ALL.2NOV10
Modified Drive-By
Bank/FaceTruck
A
Direction ofMining
Bank/Face
Direction ofMining
1
2
3
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
41/45
Operation
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
42/45
Operation
Procedure
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
43/45
Operation
Terrain
http://localhost/var/www/apps/conversion/tmp/scratch_5/MOV04444.avi
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
44/45
Operation
Blasting
-
8/16/2019 Pala Cable CAT_UNI Servicios Auxiliares 2015-1.pdf
45/45
P&H
TZ
Payload(tonnes)
2800XPC33.6 m³
4100C45.9 m³
4100XPC61.2 m³
1900AL7-18 m³
2300XPC25.5 m³
4100C BOSS51.0 m³
WK-5555 m³
WK-2020 m³
WK-3535 m³
WK-1012 m³
WK-2727 m³
7495/7495 HF
19-61 m³7182
7-18 m³7295 HD14-20 m³
729518-39 m³
7495 HD19-61 m³
739519-56 m³
20 30 40 50 60 70 80 90 100 110
Competition