Download - DnD Presentation SEPT2014
DESIGN & DRAWING
DEPARTMENT
DESIGN & DRAWING DEPARTMENT
Vision:To provide quality drawings of mechanical components, mechanisms & systems to meet the plant requirements and to provide indigenous solution for failure of any mechanical equipment.
PRODUCTION TARGET (2014 - 15)
Hot Metal : 5.38 MT Crude Steel : 5.26 MT Saleable Steel : 4.58 MT
DESIGN & DRAWING DEPARTMENT
Objectives: • Development of manufacturing drawings of Spare Parts,
Mechanisms & Assemblies to minimize proprietary purchases and thereby reduce cost of procurement.
• Development of Technical specifications of the parts for which drawings cannot be developed.
• Providing consultancy to the maintenance team for repair technologies and other technical issues.
ORGANISATION CHART
SOPs
No
Yes
Returned to Shop
Approval by HOD (Shop)
Shop
HOD (D&D)
Feasibility Study by D&D Submitted to GM (Mech.) for approval
Zone Incharge(D&D)
Released drawing available to Shops, Assignment complete
Action has been taken, Drawing attached in DMS
MANPOWER
DESCRIPTION 2011 2012 2013 2014 2017
EXECUTIVES 12 10 10 9 8
DRAFTSMEN
• POSTED AT D&D DEPTT.
21 20 18 20 14
• POSTED AT SITE/SHOP
23 21 20 20 11
TOTAL 56 51 48 49 33
HIGHLIGHTS OF 2013-14
Dept. Description of job
BF1. Gear box carriage of drilling machine BF-42. Reducers of 15 Ton pusher car
SMS1 1. Saddle Beam of Charging Machine 8 & 92. UDB-63 Reducer of Auxiliary Trolley in Teeming Crane
SMS21. Tackle for hot metal ladle tilting into Mixer of SMS-II2. Tender Drawing with Specs for Geared Motor in SC#63. Left and Right Movable frames, MOM of SC#6
HIGHLIGHTS OF 2013-14
Dept. Description of job
RSM1. Repair of 950 Pinion Stand Housing of Rail & Structural Mill2. Choke assembly and details for 850 stand3. Development of fixture of Pneumatic Rail Drilling Machine
PM1. Tech Specs & drg of HAGC Force Cylinder2. Spares of Cross Cut Shear Machine
EMD 1. Annular Gap Cone worth 1.27 Cr
F&PS 1. 15 T Lip pouring Tilting Ladle Shell
HIGHLIGHTS OF 2013-14
PHOTOS …. 2013-14……
PAST HIGHLIGHTS
New scooping device for Rotary Kiln-1 & 2 of RMP1. Assemblies of Dia 800, dia 700 & dia 600 Pedestal
Bearing Bushes of Roughing & Finishing Stand (PM). Design and Detail Engineering of Rail Pusher for new
Roll table in LRP. Repair scheme for main girder of OBC-3. Conversion scheme of Old Russian Balancing Beams to
Newly installed Danieli Balancing Beams for Roughing Stand in PM.
PAST HIGHLIGHTS
Normalizing furnace No. 2 for Plate Mill. Zero leak door for CO Battery 3&4. Pusher Ram of Coke-Oven battery No. 9 and 10. Chimney stack assembly for converter shop. Four-directional Hydraulic Press for Rail finishing. EMS Mould Assembly for Bloom Caster (CCS). Stripping of BSP Ingots at BSL.
CHALLENGES
The new machines of 7MT are multi disciplinary in nature.
Availability of spares for reverse engineering is difficult along with inadequate technical data.
The quantum of jobs from 7MT will be huge. To maintain the momentum of department with
lean man power at executive and non-executive level.
CONSTRAINTS
Separation rate is very high in comparison to intake.
Absence of latest tools Like 3-D Software, Basic Analysis Tools and Precise Measuring Tools.
Basic infra-structure and training in D&D is inadequate with reference to current 7MT capacity of our plant.
INITIATIVES
Adoption of DMS & online availability of drgs. Developing Tender Drawing/Specification to procure
equipment along with their fast consuming spares. Drawing development at Shop’s end for simple
parts. Procurement of 3D software. Pursuing Management for posting 7 (newly
recruited) Draftsmen in D&D Department.
DISCUSSION…….