automatizacion de plantas ff

8/13/2019 Automatizacion de Plantas FF

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Turck Foundation FieldBus


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Jorge GarcaEspecialista en FFTurck Alemania.

Gerardo SierraLder FF - Turck Colombia.


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Puntos a Tratar.

Introduccin Foundation FieldBus.

Topologas de una red Foundation FieldBus.Componentes de una red Foundation FieldBus.

Conexionado en una red Foundation FieldBus.

Diagnostico sobre una red Foundation FieldBus.Muestra fsica de hardware y software Foundation FieldBus.


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V010 Processautomation

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Complete portfolio for MAV

Fieldbus FieldbusI/Os 4-20mA

POINT TO POINT! POINT TO BUS! BUS TO BUS!


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Hart?

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FOUNDATION fieldbus es un Bus Digi ta l Bidi reccional,

conectado en un par de hilos en multi-drop.Es como la Red de rea Local (LAN) diseado paradispositivos de campo o instrumentos.

Maneja una velocidad de 31.25 Kbps en una velocidadbaja optimizada para automatizacin de procesos.

Aplica para reas Seguras ( Clase I Div. 2)

Aplica para reas peligrosas (Clase I Div. 1)

FOUNDATION fieldbus esta diseado para un control

continuo y complejo.

Maneja 32 Instrumentos a lo largo de la Red

Control de campo.

Soporta diagnostico avanzado y manejo de activos.


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Ahorros y fuentes de problemas

Ahorro en: Cableado

Ensamble

Proyecto

Arranque

Fuentes de losprincipales problemas

DCS, Controles o

instrumentos6%

Instalacin (Cableado y

Drivers)

94%Fuente: Intech

9


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Hart?

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Cual protocolo?

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Cual protocolo?

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GenericIntroduction

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Segment Design:

Segment A

Segment B

Discretionary


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Arquitectura FF

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Perfil

Uso de planta

Productividad

Disponibilidad

Seguridad

Costs

Energia

Materia Prima

Espacio

PersonalCapital

Source:: Bayer Technology Services



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Soluciones en Conectividadrea Clase 1 Divisin 2 y Divisin 1

Foundation Fieldbus

http://www.fieldbus.org/
http://www.fieldbus.org/http://www.fieldbus.org/


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Ciclo de vida del proyecto:

Diseo

Ambiente.

Topologias de conexion.

Seleccion de componentes.

Comisionamiento.

Configuracin de equipos. Operation

Modificaciones.

Expansiones.

Mantenimiento.


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Diseando una Red FF

Proceso.Arquitectura BasicaCriticidad de lazo.Ubicacin de los equipos.Ramas del sistema.Corrientes de las ramas.Ruta de los cables.Tiempo macro-ciclo.Comicionamiento, elctrico, electrnico, tierras.

Seleccin de cableado.Protecciones.


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Arquitectura bsica


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Restricciones por la longitud delCable

TT- +POWERCONDITIONER

H1 FIELDBUSINTERFACE

24 VDCBULK

280 m 400 m50 m

120 m

20 m

60 m20 m

El total de la longitud del segmento se limita a 1900 mts.El total del segmento se calcula por:

Total de la longitud del segmento= Truncal + DisparosTruncal = 680mDisparos = 50 + 20 + 20 + 60 + 120 = 270mTotal de la longitud del segmento = 950m



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GenericIntroduction

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Tru

nks

Daisy Chain

Bus with Spurs

Tree Topology

T

TTT

T

T

Terminator

FOUNDATIONTMFieldbus physical layer

Junction

box

Spurs


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Topologa de conexin rpidaInstalacin Tpica

Fuente acondicionadora

(redundante

Caja de coneccion Brick Terminador

Class 1 Division 2

Trunk line

Spurs



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DPC System

Div 2

NEMA 4

QD Gland

Box

Topologas Case1 Divisin 2Opciones en Hardware



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Proposito General

FISCO Power Supply(with Repeater function)

DPC-System

Clase I, Div 2Clase I, Div 1

Multi-Barrier

AssetManagementSystem

Arquitectura en Diversas reas de Proceso

CAU

DISCON

BEFOR

CAUDISCON

BEFOR

CAUDISCON

BEFOR

lockfastClase I,Div 2

Non-Hazardous Area

FF HSE FD

Control System

RedundantDC bulk power

Clase I, Div 1
http://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpghttp://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpg


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Topologa FOUNDATIONTMFieldbusIntrnsicamente segura con Multibarreras

Div 2

Div 1

Acondicionadora de seal puedeser redundante

Salidas

intrnsecamenteseguras

ITC-ER/PLTCDiv 2 Trunk

Line



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Tipos de Cable

Cable Type Description Size Max Length

Type A Shielded, twister pair #18 AWG 1900 m (6232 ft)

Type B Multi-twister-pair

with shield

#22 AWG 1200 m (3936 ft)

Type C Multi-twister-pair

without shield

#26 AWG 400 m (1312 ft)

Type D Multi-core, without

twister pairs andhaving an overall

shield

#16 AWG 200 m (656 ft)



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GenericIntroduction

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Grounding -You Choose:

Alternative Grounding

Multi-Point Grounding

Single Point Grounding


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Instalaciones Foundation Fieldbus



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Field basado servicios de informacion DiagnosticoDe Planta

NIVEL 4Diagnostico

de lazo

NIVEL 3

Fisher

Diagnostico

Del equipo

NIVEL 2DiagnosticoDe la comunicacion

NIVEL 1

Fisher



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DPC - Diagnostics Power ConditionerAcondicionadora de Seal con Diagnstico para Foundation Fieldbus

Diagnstico del Bus HSEFF-Function blocksFF-AlarmasDTMDDDiagnsticos Avanzados

Diagnsticos Continuos yen Lnea

Control System
http://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpghttp://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpg


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EEx-e

PowerConditioner

EEx-i

Maintenance

HSE FD

4 Power Conditioner

Fieldbus structure:

Multi-barrier


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PowerConditioner

HSE FD

4 Power Conditioner

Maintenance

Advanced Diagnostic Unit

Fieldbus structure:

EEx-e

EEx-i

Multi-barrier


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Physical Layer Online Diagnostics:

Monitoring electrical values including alarming

voltage level bus power supply ambient temperature

segment current load

ripple

noise

jitter at each device

signal level at each device

Monitoring communication values address/ live list for devices on the segment

Communication statistics frame errors

PDU

bus idle times

cyclicand acyclic communication


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Bulk Power Supply for FF Power Supply

Suitable for DPC-49

Safety Power SELV IEC/EN 60950Short circuit protected

Output: 24VDC, 1,4A-20A

Input: AC or DC

DIN Rail Mounting (EN 50022)

Products FF andProfibus PA
http://localhost/var/www/apps/conversion/tmp/scratch_4/Segment%20calculation.xls


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Bulk Power Supply for Power Conditioner

Suitable for RPC49-205

Safety Power SELV IEC/EN 60950Short circuit protected

Output: 32VDC/1,4A

Input: 94V-265V AC

DIN Rail Mounting (EN 50022)



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Redundant Voltage Supply

Supply of 2 FF Segments

500 mA per Segment

Diagnostic

DIN Rail Mounting, IP20

switchable Terminator

Power Conditioner RPC49-205


FISCO P S l


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FISCO Power Supply

Input: 19,230 VDC

Output:12,4 V ;120mA (IIC)

bzw. 265 mA (IIB)Fieldbus repeater

Switchable Terminator on System side

Fix Terminator on Field side

Switchable Systemside powered

Zone 2

Fieldbus



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DPC basic components

DPC-49-4RMB

Modulrack for 4 redundantSegments

DPC-49-IPS1

Isolated Power Supply

800mA

DPC-49-1RMBModulrack for 1 redundantSegments



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Flexible by modularity

Support 4 redundant segments Mix redundant and not

redundant segments on the

same modulerack

Shielding concept

Shield clamp

Shield bus

Shield terminal

High availability

Redundant power supply Overvoltage protection

Passive modulerack

DPC Modulerack



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Backplane DPC-49-1RMB

Backplane for two DPC-49-IPS1 modules to

built a H1-segment Redundant H1-power supply

Removable terminal blocks with screwconnection

Small footprint

Separate case grounding and shieldgrounding

Diagnostic on board

Alarm contact


DPC IPS1 i l t d li


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Voltage drops and currentconsumption are no issue

High power 800 mA at 28 V.

Extending lifetime and availability

Redundancy through loadsharing

On board LED diagnostics

DPC IPS1 isolated-power-supplies:


J ti B IP67


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Junction Box IP67

Aluminium Diecasting

4,6,8 SpursCage clamps

Minifast 7/8 oder Eurofast M12 connection


changeable short circuit protection

flex. GroundingVoltage monitoring

Current monitoring


DPC HSE Fi ld D i


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Diagnostics and alarming in real-time field device

Up to 16 segments per field

device

Enabling system integrationusing open industry standards

Proactive Diagnostics

physical diagnostics

protocol statistics

DPC HSE Field-Device:


Junction Box IP20


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Junction Box IP20

Aluminium Diecasting, Steanless Steel

4,6,8,12 SpursCage clamps or removable pressure clamps

Minifast 7/8 oder Eurofast M12 connection


changeable short circuit protection

flex. GroundingVoltage monitoring

Current monitoring


J ti B IP20 IP67


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Junction Box IP20, IP67

IP67

IP20


MDB complete galvanic isolation


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Installation in explosion hazardous areas (zone 1)

EEx e power supply

Central and local segment structure

4 or 8 intrinsically safe EEx ia outputs each 40 mA

Galvanic isolation: TrunkSpurs

SpursSpurs (MBD48/49)FISCO and entity conform outputs

Short-circuit protected spurs with current limit

Short-circuit indication via LEDs

Switchable terminating resistors

Degree of protection IP66

MDB complete galvanic isolation

Fieldbus


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Fi ldb i di t


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Fieldbus indicator for FF or PA

displaying up to 3 Process values

Bargraph

Listener, non Field Device Adsress

5-Number 30mm high Display

administrable displaying cycle

10 mA power consumption easy to use

Fieldbus indicator

Installation:

Zone 1

Zone21

IP66


FF/PA Cable


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FF/PA Cable

Bulk cable (on cable drum)5 types for various applications

Cable FBY../SD - Standard cables

Cable FBY../LD - Long distance cablesCables 483, 493 - Standard US cables

Cable 482A, 492A - Armorfast cables

Cable FB4910, FB4911 - Marine cables


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Connector as mounting flange


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Connector as mounting flange

RSFV

FSVFKV

RKFVRSCV


Terminating resistors


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100 Ohm

1 mF

Terminating resistors

IS version also available!(for FF not in M12)

M12 and 7/8"


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Field-wireable connectors


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Field-wireable connectors

Variants:

M12 und 7/8

Straight and angel

Coupling nut in stainless steel or AL eloxiert

Complete shielded


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End caps


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End caps

M12

7/8

Variants:

M12 und 7/8

Material stainless steel

With and without


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Customized multibarrier


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Customized multibarrier


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Cul es la Posicin de Turck


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