andon system presentation

Be monitoring your OEE.Be monitoring your takt time and cycle times.Be upgrading your Andon lamps with USEFUL downtime alerts not just flashing lightsBe monitoring your total outputBe monitoring your 3 losses to OEE - availability, quality, and performance

2Next Step Technologies , Pune

HMI for Operator per each Machine

LCD Display Screens in wide range

Data base is controlled by industry main server.

Directly connected to Production department improve productivity.

Email and keep in touch

with web.

Directly connected to maintenance department to

reduce downtime

Digital as well as Analog IO’s can direct interface 3Next Step Technologies , Pune

What does it look like ? Simple to read.

Information easy to understand at a glance. Prominent location for the line support to see. Shows location of the concern, not detail.


Monitoring OEE parameters like Target o/p & Actual o/p, Trend, OEE in %. Controlled by priority based login . 16 HMI can be interface to single Control Unit. Covering 16 loss per machine / line . 8 – 32 Analog / Digital I/O for each HMI . Wide count rang 0 – 99999 . One ANDON module is applicable for 3 machine / line . (As per 6 Sigma study.) Production summary graph for Target Vs Actual o/p. And Loss summary graph

for all losses . Detail log book report is generated as per shift . Failures will get noticed automatic as per priority . 3 ways for nonfiction for failure...

Display screen . Text message through GSM module (Full Duplex mode). Email service (For higher authority only.)

Various display screens can be used . Get to know the performance of operators .


Machine WorkingControl Unit(Serve

r)

Machine 1

Machine 2

Machine 16

Slot Done


Machine workingControl Unit(Serve

r)

Machine 1

Machine 2

Machine 16

Work DoneError Machine workingWork Done


Ready to Deploy Plant Floor Visualization System. Creates Hi-Definition Key-Performance Indicator and Andon Message Boards Keep real-time track of OEE & Trend. Touch screen HMI units. Direct interface of Digital as well as Analog IO’s to HMI . Support up to 16 HMI per Control Unit and 32 IO’s per HMI. You can monitor your job at each station on floor. Built-In Web server Allows Remote View or Control from any Internet Connected PC Provides Email and SMS Text Message Alerts Syncs Data Logs to FTP Servers And Microsoft SQL Server® in graph and Excel. You can track your machine as well as machine Operator performance. Wide range of customizations is possible. Improve your Production with Quality Assurance. Its more than ANDON, not only shows you the problem but also give the way for

quick solution.


DC - CDI Test Bench .Magneto Test Bench .Rectifier Regulator Testing .Starter Motor Controller Testing .Automated Pump Test Bench .LASER Vision weld Bead Tracking system .Machine Vision & Image Processing system .LASER vision & Joint Tracking system .Electronic Load fro Battery testing .Customized PCB design projects .Programmable Logic Controller system .(PLC)


Mailing Address : Office :- “Kiran” Plot No.298, Sect. No.24, Pradhikaran, Nigdi, Pune : 411044. Tel :- +91 20 6410 2373 Fax :- +91 20 2765 0618

Email : [email protected] [email protected] Web : www.testbench.co.in www.nstindia.co.in

Next Step Technologies , Pune 11

andon system presentation

Engineering